Product Short Description

Technical Specifications

  • Communication Protocols:
    • PROFIBUS DP/DP-V1 (primary).
    • Optional support for Modbus TCP and Ethernet/IP (CI854AK01 variant).
  • Transmission Rate: Up to 12 Mbit/s for high-speed data transfer.
  • Channels:
    • Dual independent PROFIBUS DP channels (each supporting up to 32 slave devices).
  • Connectors:
    • 2 × 9-pin D-sub female connectors for PROFIBUS DP interfaces.
  • Power Supply:
    • 24 V DC (via AC 800M backplane).

Description

  • Physical Dimensions:
    • Width: 59 mm, Height: 185 mm, Depth: 127.5 mm.
  • Weight: Approximately 0.59 kg.
  • Operating Temperature:
    • +5°C to +55°C (standard models).
    • -20°C to +60°C (CI854AK01 variant).
  • Storage Temperature-40°C to +70°C.
  • Protection Class: IP20 (standard), IP65 (CI854AK01 variant for dust/water resistance).
  • Redundancy Support:
    • Line redundancy and master station redundancy (when paired with redundant CPU and CEXbus modules).

Functional Features

  • High Reliability:
    • Industrial-grade design with high-quality components ensures stable operation in extreme conditions (vibration, electromagnetic interference).
  • Dual-Channel Design:
    • Two independent PROFIBUS DP channels enhance system flexibility and scalability, allowing connection to up to 64 slave devices.
  • Redundancy Capabilities:
    • Supports line redundancy and master station redundancy to minimize downtime in critical applications.
  • High-Speed Data Transmission:
    • 12 Mbit/s transmission rate meets real-time control requirements for industrial automation.
  • Easy Integration:
    • Seamlessly integrates with ABB AC 800M controllers and S800 I/O modules, simplifying system design and configuration.
  • Self-Diagnostics and Protection:
    • Built-in fault detection and protection mechanisms safeguard against overvoltage, overcurrent, and communication errors.
  • Multi-Protocol Support:
    • CI854AK01 variant supports Modbus TCP and Ethernet/IP for compatibility with non-PROFIBUS systems.

Application Scenarios

  • Factory Automation:
    • Connects remote I/O modules, sensors, and actuators for real-time control of production lines in automotive, electronics, and food/beverage manufacturing.
  • Process Control:
    • Integrates smart instruments, valve positioners, and frequency converters in chemical, petrochemical, and pharmaceutical plants for distributed process monitoring.
  • Energy Management:
    • Monitors and controls motor control centers (MCCs), low-voltage switchgear, and renewable energy systems (e.g., wind turbines, solar inverters) in power generation and distribution networks.
  • Water Treatment:
    • Links water quality analyzers, pump stations, and control equipment to build automated water treatment systems with real-time data acquisition.
  • Material Handling:
    • Controls conveyors, stackers, and warehouse management systems in logistics centers for efficient automation of material flow.
  • Building Automation:
    • Manages HVAC, lighting, and security systems in smart buildings for energy-efficient operation.

Key Advantages

  • Enhanced System Availability:
    • Dual-channel and redundancy features ensure continuous operation even during communication failures.
  • Scalability:
    • Modular design allows easy expansion of I/O capacity to meet evolving automation needs.
  • Cost Efficiency:
    • Reduces wiring complexity and maintenance costs through multi-protocol support and hot-swapping capability.
  • Future-Proofing:
    • Aligns with Industry 4.0 trends by enabling integration with smart devices and predictive maintenance systems.

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