ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152

Description

2. Product Introduction

• The combination integrates a high-voltage IGBT power module (5SHX1445H0001) with two dedicated control boards (3BHL000391P0101, 3BHB003230R0101), and is certified for use with ABB ACS800/ACS880 series industrial drives (per 5SXE05-0152).
• It serves as the core power conversion and control unit in medium-to-high voltage systems, converting AC input power into adjustable-frequency, adjustable-voltage AC output to drive high-power motors.
• The control boards ensure stable IGBT operation (gate driving, voltage/current monitoring) and seamless communication with the drive’s main controller, enabling precise motor speed/torque control.

3. Technical Specifications

4. Functional Features

– 5SHX1445H0001 IGBT Module

• High Power Density: Trench-gate FS technology reduces chip size while maintaining 1700V/1400A ratings, enabling compact system design.
• Low Loss: Conduction loss (Vce(sat)) < 1.8V at rated current; switching loss reduced by 15% compared to conventional IGBTs, improving overall system efficiency.
• High Thermal Stability: Press-fit package enhances heat transfer to cooling systems, supporting continuous operation at 120℃ junction temperature.

– 3BHL000391P0101 Gate Driver Board

• Precise Gate Control: Provides stable +15V/-10V gate voltage to ensure smooth IGBT switching, minimizing voltage spikes and electromagnetic interference (EMI).
• Fast Fault Protection: Detects over-current/over-voltage in <1μs and shuts down IGBT gates immediately to prevent module damage.
• Isolation Safety: 2500V AC isolation between control and power circuits eliminates ground loops and protects low-voltage control components.

– 3BHB003230R0101 Interface Board

• Dual Power Input: Supports 110V/220V AC input for compatibility with global industrial power grids.
• Real-Time Monitoring: Collects IGBT current, voltage, and temperature data, transmitting it to the drive controller for closed-loop control.
• Seamless Communication: SPI interface enables high-speed data exchange with the main drive, ensuring synchronous control of power conversion.

– System-Level Features (5SXE05-0152 Certified)

• Plug-and-Play Compatibility: Directly replaces old units in ACS800/ACS880 drives without modifying the drive’s main circuit or software.
• Energy Efficiency: Integrates with the drive’s energy-saving algorithms, achieving system efficiency ≥98% at full load.

5. Application Scenarios

• Metallurgical Industry
  Used in ABB ACS880 drives for steel rolling mill main motors (1400A current output) and aluminum extrusion press drives. Ensures stable torque during heavy-load rolling, with fast fault protection preventing downtime from motor jams.
• Power Generation Industry
  Deployed in thermal power plant induced draft fan drives and hydropower plant auxiliary motor drives. The 1700V IGBT voltage rating adapts to medium-voltage power grids, and the energy-saving design reduces annual power consumption by 8-12% per unit.
• Oil & Gas Industry
  Integrated into offshore platform pump drives and pipeline compressor drives. The wide operating temperature range (-25℃ to +70℃) and anti-corrosion component design resist harsh marine/desert environments, ensuring 99.8% operational availability.
• Mining Industry
  Used in mine hoist drives and conveyor belt drives. The high current rating (1400A) supports heavy-load start-stop cycles, and the real-time temperature monitoring prevents IGBT overheating in dusty, high-humidity mine shafts.