ABB 1TGE106170M4200 MStart Withdrawable Motor Starter for MNSiS

Description

Technical Specifications

Electrical Ratings

• Rated Operational Voltage: 400 VAC, 3-phase, 50/60 Hz
• Rated Motor Power: 45 kW at 400 VAC
• Rated Current: 80 A
• Short-Circuit Current Rating (SCCR): 65 kA at 400 VAC
• Control Circuit Voltage: 24 VDC (standard for MNSiS systems)
• Fuse Configuration: Fused (12E compartment), compatible with ABB high-speed fuses
• Isolation Voltage: Compliant with IEC 61439-2, input-output-power isolation

Mechanical & Form Factor

• Compartment Type: MNSiS 12E (fused)
• Mounting Type: Withdrawable (plug-in) for MCC integration
• Operating Positions: Service, Test, Isolation
• Mechanical Interlocking: Prevents incorrect insertion/withdrawal and ensures safe operation
• Weight: Typical for MNSiS 12E withdrawable units, optimized for manual handling
• Terminals: Spring-loaded or screw terminals for main circuit and control wiring

Protection & Control Parameters

• Protection Functions: Overload, phase loss, phase imbalance, undercurrent, overcurrent, earth fault, locked rotor
• Control Modes: Direct-on-line (DOL) starting as standard, configurable for other modes via MNSiS logic
• Communication: Integrates with MNSiS communication modules (Modbus RTU, Profibus DP, EtherNet/IP, PROFINET)
• Monitoring: Real-time current, voltage, power, and motor status feedback
• Trip Class: Configurable overload trip class (10, 20, 30)

Environmental & Compliance

• Operating Temperature: -25 °C to +60 °C
• Storage Temperature: -40 °C to +85 °C
• Altitude: Up to 3000 m (derating applies above 1000 m)
• Protection Degree: IP20 (front) for MCC interior, compliant with IEC 60529
• Certifications: IEC 61439-2, UL 508, CSA C22.2 No. 14, CE, RoHS
• EMC Compliance: IEC/EN 61000-6-2 (industrial immunity), IEC/EN 61000-6-3 (industrial emissions)

Key Features

Withdrawable Design for Maximum Uptime

• Hot Swappable: Allows removal and replacement of the starter unit without de-energizing the MCC bus, minimizing production downtime.
• Three Positions: Service (operational), Test (isolated for functional testing), and Isolation (fully disconnected for maintenance) for enhanced safety.
• Mechanical Interlocks: Prevents unsafe operation, such as inserting/withdrawing the unit under load or closing the circuit breaker in the Test position.

Comprehensive Motor Protection

• Multi-Functional Protection: Delivers full-spectrum protection against electrical and mechanical faults, including overload, phase loss, imbalance, earth fault, and locked rotor conditions.
• Configurable Trip Settings: Adjust overload trip classes and current thresholds to match specific motor characteristics and application requirements.
• Diagnostic Capabilities: Provides detailed fault logs and real-time status monitoring for predictive maintenance and rapid troubleshooting.

Seamless MCC Integration

• MNSiS Optimized: Designed specifically for the ABB MNSiS MCC platform, ensuring perfect mechanical and electrical compatibility.
• Scalable Communication: Integrates with MNSiS communication modules to support a wide range of industrial protocols, enabling connectivity with PLCs, DCS, and SCADA systems.
• Unified Control: Works with MNSiS system logic for centralized motor control and monitoring across the entire plant.

Robust Construction & Reliability

• High Short-Circuit Rating: 65 kA SCCR ensures survival in harsh industrial environments with high fault levels.
• Industrial-Grade Components: Utilizes proven contactors, thermal-magnetic relays, and fuses for long service life and stable performance.
• Environmental Resilience: Operates reliably across a wide temperature range and in dusty, vibrating industrial conditions.

Easy Maintenance & Serviceability

• Modular Components: Individual components (contactor, relay, fuses) are easily accessible for replacement or servicing.
• Clear Status Indicators: Visual and electrical indicators for power, operation, and fault status simplify diagnostics.
• Standardized Interfaces: Complies with IEC 61439-2 for interchangeability and ease of service.

Application Scenarios

Industrial Automation & Manufacturing

• Machine Tools: Controls motors for spindle drives, coolant pumps, and material handling systems in CNC machines and machining centers.
• Automotive Production: Powers conveyor belts, robotic cells, paint shop equipment, and assembly line motors.
• Packaging Machinery: Controls motors for filling, capping, labeling, and palletizing systems in high-speed packaging lines.
• Electronics Manufacturing: Drives precision motors for pick-and-place machines, soldering equipment, and PCB assembly lines.

Process Industries

• Chemical & Petrochemical: Controls pumps, compressors, agitators, and fans in chemical reactors, distillation columns, and storage facilities.
• Pharmaceuticals: Operates motors for mixers, centrifuges, and cleanroom ventilation systems in GMP-compliant environments.
• Food & Beverage: Drives motors for mixers, blenders, conveyors, and packaging equipment in hygienic processing plants.
• Water & Wastewater: Controls pumps, blowers, and aerators in water treatment plants, sewage treatment facilities, and desalination plants.

Power Generation & Distribution

• Thermal Power Plants: Operates auxiliary motors for boiler feed pumps, induced draft fans, and coal handling systems.
• Renewable Energy: Controls motors for wind turbine pitch systems, solar tracker drives, and biogas plant compressors.
• Substations: Powers cooling fans, oil pumps, and control systems in electrical substations.

Heavy Industry & Infrastructure

• Mining: Controls motors for crushers, conveyors, and ventilation fans in underground and open-pit mines.
• Metallurgy: Drives motors for blast furnace blowers, rolling mills, and casting equipment in steel and aluminum plants.
• Building Automation: Controls large HVAC fans, pumps, and ventilation systems in commercial buildings, airports, and railway stations.
• Oil & Gas: Operates motors for wellhead pumps, pipeline compressors, and refinery process equipment.

Material Handling & Logistics

• Warehousing & Distribution: Controls conveyor motors, stacker cranes, and palletizers in automated warehouses.
• Ports & Terminals: Drives motors for container cranes, gantry cranes, and cargo handling equipment.
• Mining & Quarrying: Powers material handling systems for ore transport and processing.