Product Short Description

Product Introduction

The ABB 3HAC031683-001 is a high-performance, industrial-grade connection cable specifically engineered for seamless communication between the ABB DSQC 679 FlexPendant (Teach Pendant) and the IRC5 series robot controller. This 10-meter cable serves as the critical physical link, transmitting control signals, power, and high-speed data between the operator interface and the robot’s control system. Constructed with specialized SxTPU3 material, it delivers exceptional durability, electromagnetic shielding, and reliability, ensuring uninterrupted operation in demanding industrial environments.

Description

Technical Specifications

表格
Parameter Detail
Product Type FlexPendant (Teach Pendant) Control & Data Cable
Standard Length 10 meters (32.8 feet)
Cable Material SxTPU3 (Thermoplastic Polyurethane) Jacket
Conductor Material High-purity stranded copper cores
Insulation Material TPE (Thermoplastic Elastomer)
Shielding Dual-layer braided shielding (aluminum/polyester)
Connector Type Proprietary industrial-grade connectors (15-pin & 25-pin)
Net Weight 1.08 kg
Operating Temperature -20 °C to +85 °C
Storage Temperature -40 °C to +90 °C
Humidity Range 5% – 95% RH, Non-Condensing
Protection Degree IP65 (Connectors), IP67 (Cable Body)
Bend Radius Minimum 75 mm (dynamic)
Certifications CE, UL, RoHS Compliant, ISO 9001
Country of Origin China
Compatible Devices ABB DSQC 679 FlexPendant, IRC5 Robot Controllers

Key Functional Features

  • High-Speed, Stable Signal Transmission

    Integrates high-purity copper conductors and dual-layer shielding to ensure low signal attenuation and high immunity to electromagnetic interference (EMI) and radio frequency interference (RFI). It guarantees real-time, error-free transmission of control commands, feedback data, and video signals between the FlexPendant and controller.

  • Extreme Mechanical Durability

    Features a robust SxTPU3 outer jacket that provides superior resistance to abrasion, cutting, oil, chemicals, and repeated bending. The cable withstands millions of flexing cycles without performance degradation, making it ideal for continuous, high-motion industrial use.

  • Superior Environmental Resistance

    Engineered to operate reliably across a wide temperature range and in harsh conditions. The materials resist degradation from UV exposure, industrial lubricants, coolants, and common workshop chemicals, ensuring long service life.

  • Enhanced Flexibility & Torsion Resistance

    Designed with a specialized multi-strand core and flexible insulation to maintain high pliability. It withstands continuous torsion, twisting, and pulling forces common in dynamic robot teaching and programming scenarios without internal wire breakage.

  • Secure, Locking Connector System

    Equipped with custom, industrial-grade connectors featuring positive locking mechanisms. These ensure a secure, vibration-proof connection that resists accidental disconnection, while the IP-rated seals provide protection against dust and liquid ingress.

  • Optimized Length for Industrial Flexibility

    The 10-meter length provides optimal freedom of movement for operators, allowing safe and convenient control of the robot from various positions around the work cell without cable tension or excessive slack.

  • Direct Plug-and-Play Compatibility

    Designed as a genuine ABB spare part, it features a precise pin-out configuration for direct, seamless connection to the DSQC 679 FlexPendant and IRC5 controller. No modification or adaptation is required, ensuring quick installation and minimal downtime.

Application Scenarios

  • IRC5 Robot Controller & DSQC 679 FlexPendant Connection

    The primary application is connecting the DSQC 679 FlexPendant to all variants of the ABB IRC5 robot controller, including IRC5 Single, IRC5 Compact, and IRC5 Paint variants. It is the standard communication link for manual control, programming, and parameter setup.

  • Robot Teaching & Programming

    Essential for on-site robot programming, path teaching, and manual jogging. Its durability and flexibility support the constant movement and positioning of the FlexPendant by operators in manufacturing cells.

  • Automotive Production Lines

    Deployed in automotive assembly plants for tasks such as welding, painting, and material handling. It performs reliably in high-vibration, oily, and high-traffic environments where constant FlexPendant use is required.

  • Electronics Manufacturing

    Used in precision electronics assembly and semiconductor fabrication facilities where clean, stable signal transmission is critical to avoid disruption to sensitive production processes.

  • General Manufacturing & Automation

    Utilized across diverse industries including metalworking, plastics, packaging, and food and beverage. It supports continuous operation in 24/7 manufacturing environments for machine tending, inspection, and material handling.

  • Field Service & Maintenance

    Widely used by maintenance technicians for system diagnostics, troubleshooting, and calibration of ABB robotic systems. Its robust design withstands frequent handling and transportation between workstations.

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