ABB CI871AK01 PROFINET IO Communication Interface Kit 3BSE092693R1

Description

Technical Specifications

Core Communication Parameters

• Communication Protocol: PROFINET IO (V2.3, V2.4)
• Operating Mode: PROFINET IO Master
• Data Transfer Rate: 10/100 Mbps (full duplex)
• Network Interface: RJ45 female (8‑pin) Ethernet connector (CH1 only, 100 Mbps)
• Max Modules per CEX‑Bus: Up to 12 CI871 modules per controller
• Redundancy: Module redundancy supported; line redundancy not supported
• Hot‑Swappable: Full hot‑swap capability for module replacement without system shutdown
• Compatibility: Requires System 800xA version 6.0.3.3, 6.1.1 or later

Electrical & Power Specifications

• Supply Voltage: 24 V DC (powered via CEX‑Bus from the controller)
• Power Consumption: Typical 160 mA at 24 V DC (3.84 W)
• Built‑in DC/DC Converter: Provides stable voltage regulation through the CEX‑Bus
• Galvanic Isolation: Integrated isolation between Ethernet network and control system

Physical & Environmental Specifications

• Dimensions: 59 mm (W) × 185 mm (H) × 127.5 mm (D)
• Weight: 0.7 kg (including baseplate)
• Mounting: 35 mm DIN rail mounting (EN 50022)
• Protection Class: IP20 (cabinet installation)
• Operating Temperature: 0°C to +55°C
• Storage Temperature: -40°C to +70°C
• Relative Humidity: 5% to 95% non‑condensing
• Altitude: Up to 2000 m (IEC/EN 61131‑2)
• Pollution Degree: 2 (IEC/EN 61131‑2)
• Corrosion Resistance: G3 compliant (ISA 71.04)

Certifications & Compliance

• Safety Certifications: CE, UL 61010‑1, UL 61010‑2‑201
• Hazardous Area: UL 60079‑15, cULus Class 1 Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
• Marine Certifications: DNV‑GL (ABS, BV, LR pending)
• EMC Compliance: IEC 61000‑6‑2, IEC 61000‑6‑4
• RoHS/WEEE: EU RoHS, UAE RoHS, CN RoHS; WEEE Directive 2012/19/EU compliant

Functional Features

• PROFINET IO Master Operation: Acts as a dedicated PROFINET IO master, enabling seamless integration and control of PROFINET IO field devices.
• High‑Speed Ethernet Connectivity: Delivers 10/100 Mbps data transfer for low‑latency, real‑time communication in modern industrial automation systems.
• Module Redundancy: Supports redundant module configuration to eliminate single points of failure and ensure uninterrupted communication.
• Hot‑Swappable Design: Allows for module installation, removal, and replacement during system operation, significantly reducing maintenance downtime.
• Comprehensive Diagnostics: Features built‑in status indicators and detailed diagnostic registers for real‑time monitoring of communication health and rapid fault identification.
• Industrial Robustness: Engineered to withstand harsh industrial conditions, including wide temperature ranges, high humidity, and corrosive environments.
• Seamless System Integration: Native compatibility with ABB AC 800M controllers and System 800xA DCS, with straightforward configuration via ABB’s engineering tools.
• Scalable Architecture: Supports up to 12 modules per controller, facilitating large‑scale distributed control system deployments.
• Remote Management: Enables remote diagnostics and firmware updates, enhancing operational efficiency and reducing on‑site maintenance requirements.
• Plug‑and‑Play Installation: Pre‑assembled kit with module and baseplate simplifies installation and minimizes setup errors.

Application Scenarios

• Manufacturing & Automotive: Connects PROFINET IO‑based robotics, assembly lines, and packaging machinery for high‑speed, flexible production control.
• Food & Beverage Processing: Integrates with hygienic processing equipment, filling lines, and quality control systems in regulated food production environments.
• Pharmaceutical Manufacturing: Supports GMP‑compliant process control and data acquisition for sterile production and batch manufacturing.
• Oil & Gas Industry: Facilitates communication with pumps, compressors, and remote monitoring systems in onshore and offshore facilities.
• Chemical & Petrochemical Processing: Provides reliable connectivity for reactor control, safety systems, and distributed I/O in hazardous process environments.
• Power Generation & Distribution: Integrates with turbine control, boiler management, and power distribution networks in thermal, hydro, and renewable power plants.
• Water & Wastewater Treatment: Enables communication with pump stations, filter systems, and SCADA for efficient municipal and industrial water management.
• Metals & Mining: Connects conveyors, crushers, and processing equipment in harsh mining and metal production environments.
• Pulp & Paper Manufacturing: Supports continuous process control for paper machines, drying systems, and raw material handling.
• Marine & Offshore: Provides communication for shipboard automation and offshore platform control systems, complying with marine safety standards.