ABB 5SHX1960L0006 3BHB016120R0002 3BHE019719R0101 GVC736BE101

Description

Technical Specifications

5SHX1960L0006 (IGCT Power Module, 3BHB016120R0002)

• Device Type: Asymmetrical Integrated Gate‑Commutated Thyristor (IGCT)
• Voltage Rating: 3300 V (medium‑voltage class)
• Current Rating:
  • Maximum average on‑state current (IT(AV)M): 1700 A
  • RMS on‑state current (IT(RMS)): High‑capacity for continuous heavy loads
• Switching Performance: Ultra‑fast turn‑on/turn‑off; low switching losses; high dv/dt capability
• Thermal Design: Double‑sided cooling; optimized baseplate for heat‑sink mounting
• Mounting Force: Specified clamping force for reliable electrical/thermal contact
• Protection: Integrated overcurrent, over‑temperature, and over‑voltage protection
• Package: Industrial‑grade modular package with robust power terminals
• Compatibility: Direct replacement for ACS1000 series medium‑voltage drives

3BHE019719R0101 (Gate‑Drive & Control Board)

• Function: Dedicated gate‑drive and signal‑conditioning board for the IGCT module
• Isolation: High‑voltage galvanic isolation between control and power circuits
• Control Interface: Low‑inductance, high‑speed gate‑drive signals
• Protection Circuits: Overcurrent, over‑voltage, and thermal fault detection and shutdown
• EMI Design: Multi‑layer shielding and filtering; complies with IEC 61800‑3 EMC standards
• Operating Temperature: -40°C to +125°C
• Certifications: IEC 60747‑10, UL 1557

GVC736BE101 (Bridge Controller Unit)

• Function: Bridge‑level control and monitoring for IGCT power stages
• Input Voltage: 24 V DC
• Power Consumption: 4 W
• Communication: Serial communication interface for system integration
• Operating Temperature: -20°C to +60°C
• Dimensions: Compact industrial form factor (approx. 100 x 120 x 40 mm)
• Weight: ~1 kg
• Origin: Sweden

Key Features

Power Module (5SHX1960L0006)

• High Power Density: Delivers exceptional power handling in a compact footprint.
• Fast Switching: Ultra‑fast turn‑on/turn‑off minimizes energy loss and enables high‑frequency operation.
• Snubber‑Less Operation: High dv/dt rating eliminates the need for external snubber circuits in most applications.
• Robust Thermal Management: Double‑sided cooling ensures stable performance under heavy loads.
• Integrated Protection: Built‑in overcurrent, over‑temperature, and over‑voltage safeguards.
• OEM Compatibility: Direct plug‑and‑play replacement for ACS1000 drives.

Control & Drive Assembly (3BHE019719R0101 + GVC736BE101)

• Precise Gate Control: Delivers clean, low‑inductance drive signals for reliable IGCT switching.
• Comprehensive Fault Protection: Detects and responds to abnormal conditions to protect the power stage.
• High Isolation: Strong galvanic isolation ensures safety and noise immunity.
• EMI Resilience: Advanced shielding minimizes electromagnetic interference.
• System Integration: Serial communication enables seamless integration with higher‑level control systems.
• Industrial Durability: Wide temperature range and rugged construction for harsh environments.

Complete Assembly

• Factory‑Matched: All components are engineered and tested to work together for optimal performance.
• High Efficiency: Low on‑state and switching losses maximize energy conversion efficiency.
• Reliability: Designed for long service life and minimal maintenance in continuous operation.
• Easy Installation: Modular design simplifies installation, replacement, and servicing.

Application Scenarios

• Medium‑Voltage Variable Frequency Drives (VFDs): Core power‑switching assembly for ABB ACS1000 drives controlling large industrial motors (pumps, fans, compressors, conveyors).
• Industrial Process Control: High‑power converters for metal processing, cement production, and chemical manufacturing.
• Mining & Heavy Machinery: Drives for crushers, mills, and long‑wall shearers in underground and surface mining.
• Oil & Gas Industry: Medium‑voltage drives for pumps, compressors, and offshore drilling equipment.
• Marine Propulsion: Medium‑voltage converters for ship propulsion and auxiliary power systems.
• Power Generation & Grid Support: Static VAR compensators (SVCs) and grid‑tie converters for wind and solar power plants.
• Rail Traction: Traction converters for high‑speed trains, metros, and electric locomotives.
• Power Transmission: Flexible AC transmission systems (FACTS) and HVDC converter stations.
• System Maintenance & Retrofit: Direct replacement part for servicing and upgrading existing ACS1000 drive systems.