Product Short Description
Product Introduction:
The IC200CHS022J is a compact box – style I/O carrier belonging to GE’s VersaMax series, specifically designed to offer backplane communication, stable mounting, and field wiring support for a single VersaMax I/O module. It is equipped with 36 IEC box – style terminals, which can support up to 32 I/O points and 4 shared power connections. It has keying dials that can be adjusted to match the keying position of the module, preventing incorrect module insertion. The carrier – to – carrier male/female connectors allow for rapid backplane assembly without the need for additional tools or cables. A module latch hole is provided to firmly fix the module on the carrier, and a transparent hinged door protects the wiring terminals. It can be installed on a 7.5 mm x 35 mm DIN rail or mounted on a panel, and is capable of stable operation in harsh industrial environments.
Description
- Technical Specifications:
- Terminal Configuration: 36 IEC box – style terminals, divided into two groups: A1 – A18 and B1 – B18.
- Wire Compatibility: Single – wire connection supports AWG #14 (2.1 mm²) to AWG #22 (0.36 mm²); double – wire connection supports AWG #18 (0.86 mm²).
- Electrical Ratings: Per – point current is 2 A; current of each power/ground segment is 8 A; maximum voltage per point is 264 VAC; transient voltage can reach up to 300 VAC.
- Power Consumption: The typical current of the backplane 5 VDC is 805 mA; power dissipation is 2.48 W (8.8 BTU/hour).
- Mounting: 7.5 mm x 35 mm DIN rail (horizontal orientation) or panel – mountable for enhanced vibration/shock resistance.
- Dimensions: 66.8 mm × 70 mm × 167.89 mm (excluding connectors).
- Isolation: 250 VAC continuous isolation; 1500 VAC isolation for 1 minute (field – to – logic/frame ground).
- Environmental Ratings: Operating temperature ranges from 0°C to +60°C; storage temperature ranges from – 40°C to +85°C; humidity is 5% – 95% (non – condensing).
- Keying: Configurable keying dials to match the module keying positions, ensuring correct module installation.
- Mounting Clearance: Top and bottom: 51 mm (2 inches); side: 25.4 mm (1 inch).
- Function Features:
- Single Module Dedicated: Provides stable backplane communication and reliable power distribution for one VersaMax I/O module.
- Secure Installation: The module latch hole locks the module firmly in place; the keying dials prevent incorrect module insertion, improving installation accuracy.
- Efficient Wiring Management: 36 IEC box – style terminals with a transparent hinged door protect the wiring and allow for easy access during wiring operations.
- Rapid Backplane Assembly: Carrier – to – carrier male/female connectors eliminate the need for extra cables and tools, enabling quick and simple backplane connection assembly.
- Flexible Mounting Options: DIN – rail mounting meets standard application requirements; panel – mounting is suitable for high – vibration and high – shock industrial environments.
- High Electrical Capacity: Each terminal can handle 2 A of current, and each power segment can handle 8 A of current, supporting a variety of industrial loads.
- EMC Protection: Requires a grounded DIN rail (with conductive and unpainted surface) to ensure electromagnetic compatibility and reduce signal interference.
- Application Scenarios:
- Industrial Automation Production Lines: Supports discrete and analog I/O modules in automotive manufacturing, packaging machinery, and electronic assembly lines, providing reliable wiring connections for sensors and actuators.
- Process Control Systems: Integrates with analog I/O modules in chemical plants, oil and gas refineries, and water treatment facilities to connect field – level process signals for precise control.
- Power Generation and Distribution: Connects to I/O modules that monitor the operating status of transformers, switchgear, and generators in power plants, ensuring the safe and stable operation of power systems.
- Building Automation: Links to I/O modules for HVAC, lighting, and energy management systems in commercial buildings, enabling centralized control of facility equipment.
- Material Handling Systems: Facilitates the wiring of I/O modules controlling conveyors, cranes, and automated storage and retrieval systems in logistics centers.
- Hazardous Area Applications: Suitable for Class I, Div. 2, Groups A, B, C, D, and Class 1 Zone 2 hazardous locations, ensuring safe and reliable operation in potentially explosive environments.
- Installation & Maintenance:
- Mounting: Snap the carrier onto a grounded DIN rail (conductive, unpainted surface) for EMC compliance; use panel – mounting in high – vibration scenarios to enhance stability.
- Module Installation: Align the module with the carrier’s keying position, push it until it is latched; check the module’s OK LED to confirm normal power supply and communication status.
- Wiring: Use shielded cables for field wiring; ground the cable shields at the carrier terminal block to minimize signal noise; strictly follow the terminal numbering (A1 – A18, B1 – B18) for wiring connections.
- Keying Setup: Before inserting the module, adjust the keying dials on the carrier to match the module’s keying position to avoid installation errors.
- Maintenance: Regularly inspect the carrier – to – carrier connectors and terminal blocks for looseness or corrosion; check the DIN – rail grounding connection to ensure it is secure and reliable.
- Replacement: It is a direct replacement for the IC200CHS022 model, and the keying and wiring configuration can be retained during replacement, minimizing downtime.





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