Product Short Description

Technical Specifications

  • Input Type: Digital (24V DC/120V AC/120V DC, depending on variant)
  • Number of Channels: Multiple (typically 16 or 32 channels per module)
  • Voltage Range:
    • 24V DC: 10V to 30V DC
    • 120V AC: 85V to 132V AC
    • 120V DC: 60V to 140V DC
  • Input Current: ≤ 5mA per channel
  • Response Time: ≤ 10ms
  • Isolation: Channel-to-channel and channel-to-backplane isolation (≥ 1500V AC)
  • Environmental Rating: IP20 (front panel)
  • Operating Temperature: -20°C to +70°C
  • Storage Temperature: -40°C to +85°C
  • Humidity: 5% to 95% non-condensing
  • Certifications: IEC 61508 SIL 3, TÜV, ATEX, and other industry-specific approvals

Description

Functional Features

  • Triple Modular Redundancy (TMR): Each channel is triple-redundant, with three independent processing paths for fault detection and correction.
  • Self-Diagnostics: Continuous monitoring of internal circuitry for fault detection (e.g., open circuit, short circuit, signal deviation).
  • Hot Swap Capability: Modules can be replaced without powering down the system, minimizing downtime.
  • Event Logging: Records fault events and operational data for troubleshooting and compliance.
  • LED Indicators: Provides visual status of module health and channel activity.
  • High Noise Immunity: Designed to operate reliably in environments with electromagnetic interference (EMI) or electrical noise.

Application Scenarios

  • Power Generation: Used in nuclear, thermal, and renewable power plants for turbine control, generator protection, and grid stability monitoring.
  • Oil & Gas: Monitors safety-critical signals in upstream, midstream, and downstream operations, such as emergency shutdown (ESD) systems and fire & gas detection.
  • Chemical Processing: Ensures safe operation of hazardous processes by monitoring valves, pumps, and sensors in reactors and distillation columns.
  • Transportation: Applied in railway signaling systems and airport baggage handling for fault-tolerant control.
  • Water Treatment: Used in wastewater treatment plants for pump control and level monitoring.

Advantages

  • High Reliability: TMR architecture ensures no single point of failure, achieving > 99.999% availability.
  • Safety Certified: Complies with stringent safety standards (e.g., IEC 61508 SIL 3) for use in critical applications.
  • Scalability: Supports modular expansion to meet system requirements.
  • Easy Maintenance: Hot-swappable design reduces maintenance time and cost.
  • Long-Term Support: Backed by ICS Triplex’s legacy of industrial automation expertise.

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