Ics Triplex T9100 Fault-Tolerant TMR Processor Base Unit

Description

• • Environmental Parameters
    • Temperature Adaptability: The operating temperature range is – 40°C to 70°C, and the storage temperature range is – 20°C to 70°C, which can withstand extreme temperature conditions during industrial shutdown and transportation.
    • Humidity and Vibration Resistance: It can work normally in an environment with 10% – 90% relative humidity without condensation. It can resist vibration of 0.05g RMS in the frequency range of 5 – 500Hz and shock of 15g with 11ms half – sine wave, adapting to the vibration environment of industrial sites.
• Function Features
  • Triple Modular Redundancy for Fault Tolerance: The module adopts a triple modular redundancy architecture. Three independent processors run the same control program in parallel and each maintains its own copy of application software and I/O data. This design enables the module to continue to operate normally even if one of the processors fails, avoiding unplanned downtime of the system.
  • Hot Standby Redundancy for Seamless Failover: It supports the hot standby processor configuration. When the active processor breaks down, the standby processor can automatically take over the work without manual intervention. This seamless switching mode ensures that the industrial control process is not interrupted and maintains the continuity of the production process.
  • Diversified Communication and High Compatibility: It is equipped with multiple communication interfaces such as Ethernet/IP, RS – 232 and RS – 485, and also supports communication protocols including Modbus and Profibus. It can seamlessly integrate with various industrial control systems and realize efficient data exchange with different types of industrial equipment. In addition, it can support up to 3 processor modules and 16 I/O base units, which provides sufficient space for system expansion.
  • Comprehensive Real – time Diagnostic Functions: It is built with complete diagnostic functions that can monitor the health status and operation performance of the system in real time. Once a fault such as abnormal power supply or communication interruption occurs, it can quickly identify the fault point, which is convenient for maintenance personnel to carry out troubleshooting and repair work in a timely manner and reduce the system maintenance time.
  • Enhanced Security Protection: The CPU version 7.80 and later of the module support enhanced security functions, including merged password tables. This function replaces the traditional security mode and provides a more reliable mechanism for setting and verifying passwords and OEM keys, effectively preventing unauthorized access to the controller.
• Application Scenarios
  • Petrochemical Industry: It is widely used in the safety instrumented systems of oil drilling platforms, refining plants and long – distance oil and gas pipelines. It controls key equipment such as pipeline valves and oil transfer pumps. When abnormal conditions such as gas leakage and pipeline overpressure occur, it can stably output control signals to trigger emergency shutdown measures and avoid major safety accidents such as explosions and large – scale oil leakage.
  • Power Generation Industry: It is applied to the control systems of thermal power, nuclear power and hydropower plants, especially in the control links of boilers, steam turbines and other key equipment. It processes the operating data of power generation equipment in real time and adjusts the operating parameters of related auxiliary equipment. Its high safety performance ensures the stable operation of power generation equipment and prevents power outages caused by equipment failures.
  • Pharmaceutical Industry: It is integrated into the automatic control systems of pharmaceutical production lines. It accurately controls the temperature, pressure and raw material delivery speed in the drug synthesis and processing links. Its high reliability and stability ensure that the production process of drugs meets the strict quality and safety standards and avoids product quality problems caused by process parameter fluctuations.
  • Transportation Industry: It is used in the control systems of rail transit signaling and long – distance oil and gas pipelines. In rail transit, it processes and transmits signaling data to ensure the safe operation of trains. In pipeline transportation, it adapts to the complex and harsh outdoor environment and monitors and controls the transportation speed and pressure of the medium in the pipeline to ensure the smooth progress of transportation tasks.