Product Short Description
- Technical Specifications
- Input Channel Configuration: It is equipped with 32 digital input channels, which are divided into 4 groups of 8 channels each. The module supports dry contact and wet contact input types, and is compatible with 24VDC standard industrial discrete signals.
- Electrical Performance Parameters: The rated input voltage is 24VDC, with a voltage range of 18VDC to 30VDC. The on-state current is 6mA to 10mA per channel, and the off-state leakage current is less than 1mA. The signal response time is 1ms maximum, ensuring fast capture of on-site signal changes.
- Isolation and Protection Performance: It adopts 1500VAC RMS galvanic isolation between the system side and the field side, and channel-to-channel isolation of 500VAC RMS. It is equipped with overvoltage protection and reverse polarity protection functions, effectively preventing module damage caused by abnormal field voltage.
- Communication Interface: It uses Honeywell’s proprietary Universal Control Network (UCN) interface to realize high-speed data transmission with the upper-level controller. The communication baud rate is configurable up to 5Mbps, supporting cyclic data transmission and event-triggered data upload.
- Physical and Environmental Parameters: The module dimensions are 254mm×178mm×51mm, and the weight is 0.8kg. It adopts DIN rail mounting for easy installation in standard industrial control cabinets. The operating temperature range is -40°C to +70°C, storage temperature range is -40°C to +85°C, and it can operate normally in environments with 5% to 95% non-condensing relative humidity. The enclosure protection level is IP20.
Description
- Functional Features
- High-Density Signal Acquisition: The 32-channel input design with group management realizes high-density discrete signal collection, reducing the number of modules required for large-scale industrial systems and saving control cabinet space and system construction costs.
- Comprehensive Signal Isolation and Protection: The dual-layer isolation design between the system and the field and between channels eliminates electromagnetic interference between signals, and the overvoltage and reverse polarity protection functions enhance the module’s adaptability to complex industrial electrical environments.
- Hot-Swapping and Online Configuration Support: Maintenance personnel can replace the module without shutting down the entire control system, which greatly shortens the maintenance time and ensures the continuity of industrial production. The online configuration function allows parameter modification and channel calibration without stopping the module operation.
- Real-Time Diagnostic and Fault Alarm: The module has built-in self-diagnostic functions, which can monitor the operating status of each channel in real time. When open-circuit, short-circuit or signal abnormality occurs, it can immediately send alarm information to the upper-level system and record fault details, facilitating maintenance personnel to locate and solve problems quickly.
- Strong System Compatibility: It is fully compatible with Honeywell’s TDC 3000, PlantScape and Experion PKS control systems, and can be seamlessly integrated into existing control networks without additional protocol conversion equipment, reducing system integration difficulty.
- Application Scenarios
- Petrochemical Industry: It is widely used in oil refineries and chemical plants, collecting discrete signals such as the opening and closing status of pipeline valves, the on-off status of pumps and the limit switch signals of reaction kettles. It transmits real-time data to the upper-level control system to ensure the safe and orderly operation of the production process.
- Automotive Manufacturing Industry: It is applied to automated assembly lines and welding production lines, collecting signals such as the position status of robotic arms, the clamping status of workpieces and the start-stop status of conveyor belts. It supports the coordinated operation of multiple equipment and improves the automation level and production efficiency of the production line.
- Power Generation Industry: In thermal power plants and hydropower stations, it collects discrete signals such as the switch status of generator set auxiliary equipment, the fault status of transformers and the status of circuit breakers. It provides data support for the monitoring and protection system of power equipment, avoiding large-scale power outages caused by equipment failures.
- Food and Beverage Industry: It is integrated into food processing and packaging production lines, collecting signals such as the packaging material supply status, the product sorting status and the equipment door opening and closing status. It ensures that each link of the production line operates according to the preset process, improving the qualification rate of finished products.
- Metallurgical Industry: It is used in steelmaking blast furnaces and rolling production lines, collecting discrete signals such as the material level limit status of blast furnaces, the roller speed switch status and the equipment emergency stop signal. It supports the stable operation of high-temperature and high-intensity metallurgical production processes, reducing the probability of production accidents.
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