Product Short Description

Technical Specifications

  • Processor and Memory Parameters
    • It is equipped with a high-performance quad-core processor from the PowerPC and ARM Cortex-A series, running at a clock speed of 1GHz. This processor enables rapid processing of complex turbine control algorithms and multi-channel signal data.
    • It comes with 512MB of onboard RAM that guarantees fast temporary data storage and exchange during real-time control operations. It also has 2GB of flash memory dedicated to storing essential system firmware, control logic programs and key operational parameters of turbines.
  • Electrical and I/O Interface Parameters
    • It supports a wide power input range, with 80 – 132VAC for alternating current and 105 – 140VDC for direct current, and its operating power ranges between 600W and 700W. It is also configured with multiple 125VDC-rated fuses and power distribution circuits for power protection.
    • It is furnished with abundant I/O channels, including 32 analog input channels, 16 analog output channels, 64 digital input channels and 32 digital output channels, which can fully meet the needs of multi-signal acquisition and control command output for turbines.
    • It is equipped with a 1Gbps Ethernet port for high-speed network communication and two RS-485 serial ports for stable data transmission with external auxiliary devices.

Description

  • Physical and Environmental Parameters
    • It has a weight of 1.856 kilograms, and its overall dimensions are consistent with the standard module size of the Mark V series, facilitating direct installation into the dedicated slots of the Mark V control panel without modifying the cabinet structure.
    • It maintains stable operation within an industrial-grade temperature range of 0°C to 55°C, and its normal PCB coating enhances its resistance to common industrial environmental interferences, adapting to the working conditions of most industrial sites.

Function Features

  • Core Control for Key Turbine Parameters

    The board serves as the computing and control core of the Mark V system. It continuously collects key operating parameters such as turbine speed, temperature and pressure through its I/O channels. Based on preset control logic, it processes the collected data quickly and sends precise control commands to the turbine’s execution components, thereby maintaining the turbine’s operation within the optimal parameter range.

  • Comprehensive Circuit and Voltage Protection

    It integrates multiple protective components including capacitors, rectifiers, diodes, transistors and integrated circuits to limit voltage and condition signals. The built-in 125VDC-rated fuses can quickly cut off the circuit when encountering abnormal current such as voltage surges. In addition, status LEDs are configured to immediately alert operators to fuse failures or circuit malfunctions, preventing damage to the entire control system.

  • Seamless Collaboration with Multiple System Boards

    It realizes efficient data interaction and collaborative work with analog I/O boards, digital I/O boards and other modules in the Mark V system. It integrates the signal data from various functional boards, uniformly processes and distributes control instructions, ensuring the coordinated operation of all parts of the turbine control system and forming a complete monitoring and control loop.

  • Programmable Adaptability for Diverse Turbines

    It has powerful programmable capabilities that allow technicians to modify and update the control logic stored in the flash memory according to the specific models and operating requirements of different gas or steam turbines. This adaptability enables the board to be applied to a variety of turbine control scenarios without the need for large-scale hardware modifications.

Application Scenarios

  • Thermal Power Plant Turbine Control

    It is widely used in the Mark V control systems of gas and steam turbines in thermal power plants. It monitors and regulates parameters such as steam pressure, turbine speed and exhaust temperature in real time during the power generation process. It ensures the stable output of electric energy and triggers timely protection measures when abnormal parameters occur, avoiding major failures that could affect the power supply of the entire plant.

  • Petrochemical Plant Compressor-Driven Turbine Management

    In petrochemical refineries and chemical processing facilities, many compressors and pumps are driven by steam turbines. This board is integrated into the supporting Mark V control systems. It controls the operating state of the turbines to match the speed and pressure requirements of the oil and gas compression and transportation processes, ensuring the continuity and safety of the petrochemical production chain.

  • Legacy Turbine Maintenance in Industrial Fields

    For various industrial fields that still rely on the legacy Mark V turbine control system, such as metallurgy and chemical fiber production, the DS200TCPAG1AJD is a key maintenance spare part. When the original control processor board fails, replacing it with this board can quickly restore the normal operation of the turbine control system, minimizing production downtime caused by equipment outages.

  • Auxiliary Turbine Control in Energy-Intensive Enterprises

    In large-scale manufacturing enterprises such as cement and paper mills, small and medium-sized turbines are often used for self-supply of power and steam. This board is used in the Mark V control systems of these turbines. It adjusts the turbine’s output power in real time according to the enterprise’s production load changes, balancing energy supply and consumption and improving the overall energy efficiency of the enterprise.

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