Product Short Description

Technical Specifications

  • Channels: 4-channel monitor capable of receiving inputs from proximity sensors.
  • Input Impedance: 10 kΩ.
  • Frequency Response:
    • Rod position: Peak-to-peak filter fixed at 1 Hz to 600 Hz. Gap filter -3 dB at 0.09 Hz.
    • Average piston position: Fixed at 1 Hz to 600 Hz. Average gap: -3 dB at 0.09 Hz.
  • Output Signals: Adjustable signals for dynamic and static position measurement, with user-programmable alarms for each monitored parameter.
  • Power Supply: Can be ordered with AC or DC input power, compatible with global voltage sources. Supports redundant power supplies for enhanced reliability.
  • Environmental Conditions: Designed to withstand harsh industrial environments with appropriate temperature and humidity ratings.

Description

  • Mounting: Can be installed in a 3500 system rack or as a standalone unit, with options for panel or wall mounting.
  • Communication: Features digital communication capabilities for integration with process control and other factory automation systems through industrial standard protocols. Also supports analog outputs (4-20mA and relays) for connection to older factory control systems.
  • Front Panel LEDs: OK, TX/RX, Bypass indicators for easy status monitoring.

Key Features

  • High Precision: Offers high-precision position measurement, ensuring reliable operation in various industrial environments.
  • Flexible Configuration: Each operating mode can be realized through software configuration using the 3500 rack configuration software, making it highly adaptable to different applications.
  • Comprehensive Monitoring: Continuously monitors the piston/rod position of reciprocating compressors, detecting anomalies early.
  • Advanced Alarming: Supports programmable alarms for each monitored parameter, enabling early warning of potential issues.
  • Self-Diagnostics: Monitors its own operating status and sensor health in real-time, preventing false alarms or missed detections.
  • Redundancy Options: Provides multiple redundancy levels, from single module to dual power supplies, and full Triple Modular Redundancy (TMR) configuration for enhanced reliability.
  • Data Output: Returns various data values such as rod position (displacement, position angle, crank angle, peak-to-peak amplitude, gap, 1X amplitude, non-1X amplitude, 2X amplitude), rod drop (average piston position, average probe gap, instantaneous piston position, instantaneous probe gap), and super compressor channel (peak-to-peak displacement, gap, 1X amplitude, non-1X amplitude, 2X amplitude).

Application Scenarios

  • Reciprocating Compressors: Widely used to monitor the piston/rod position of reciprocating compressors in petrochemical, power generation, and metallurgical industries.
  • Pumps: Monitors the position of pump rods to ensure efficient and safe operation.
  • Industrial Process Machinery: Provides precise motion recording for industrial process machinery, aiding in performance optimization and maintenance planning.
  • Mechanical Protection: Provides mechanical protection for reciprocating machinery by continuously comparing monitored parameters with configured alarm setpoints, driving alarms when necessary.

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