Product Short Description

  • Product Name
    • Standard Transient Data Interface (TDI) Module for Bently Nevada 3500 Series Machinery Monitoring System
  • Product Introduction

    This module is a core transient data interface component of Bently Nevada’s 3500 series monitoring system. It integrates the functions of a rack interface module and the data collection capability of a communication processor. It serves as a key bridge connecting the 3500 monitoring system and compatible software such as GE’s System 1 condition monitoring and diagnostic software and 3500 system configuration software. It must be installed in the slot adjacent to the power supply of the 3500 rack and interfaces with M-series monitors to continuously collect steady-state and transient dynamic waveform data. The collected data is transmitted to host software through Ethernet links. It is not part of the critical monitoring path, so its operation does not affect the normal operation of the overall machinery protection and monitoring system, and each 3500 rack must be equipped with this module or an equivalent rack interface module.

Description

  • Technical Specifications
    • Power Parameters: It adopts a 24V DC input voltage and has a maximum power consumption of 10.5 watts. It maintains stable operation with an input voltage range of 24 to 48 VDC and can output a stable 24V DC voltage to support the coordinated operation of connected components.
    • Communication Capabilities: It supports 10Base-T or 100Base-TX adaptive Ethernet and 100Base-FX fiber optic Ethernet. It also enables serial communication via RS232 with a maximum rate of 115.2 kbaud. A front-panel USB-B interface facilitates on-site parameter configuration and data transmission.
    • Data Collection Performance: It comes with standard static data capture functionality, and can capture dynamic and high-resolution transient data when equipped with an optional channel enabling disk. It has 8 input channels, a 16-bit resolution, and a sampling rate of up to 1 kHz, supporting simultaneous multi-channel monitoring.
    • Physical Indicators: It has dimensions of 241.3 mm × 24.4 mm × 241.8 mm and weighs 0.91 kg. The shell is made of aluminum alloy, which balances structural strength and lightweight requirements, and it uses M12 circular connectors for stable signal connections.
    • Environmental Adaptability: It operates within a temperature range of -40°C to 85°C and can work in an environment with a humidity range of 5% to 95% without condensation. It has an IP67 protection level, which can effectively resist dust and water intrusion and adapt to harsh industrial on-site conditions.
  • Function Features
    • Integrated Dual-Function Design: It combines the functions of a rack interface module and a communication processor into one. This integration eliminates the need for additional external modules and redundant wiring, simplifies the overall structure of the 3500 system, and reduces the difficulty and cost of system installation and later maintenance.
    • Flexible Data Collection Expansion: Static data collection is a standard configuration, and users can install an optional channel enabling disk to obtain dynamic and high-resolution transient data collection capabilities. This flexible configuration meets the diverse data monitoring needs of different industrial scenarios.
    • Dual Ethernet Connection Support: It supports both wired and fiber optic Ethernet connections. The dual Ethernet design ensures stable and efficient data transmission even in complex industrial network environments, and adapts to different on-site network deployment requirements, such as long-distance transmission scenarios requiring fiber optics.
    • Convenient On-Site Operation: The front-panel USB-B interface allows on-site maintenance personnel to quickly perform operations such as data transfer and parameter adjustment. A rack reset button is configured to handle abnormal situations promptly, and LED indicators clearly display the module’s operating status for easy real-time inspection.
    • Reliable Non-Interfering Operation: It works independently of the critical monitoring path of the 3500 series system. Any operational issues with the module will not affect the normal operation of the overall automatic machinery protection and monitoring system, ensuring the continuous and stable operation of key industrial equipment.
  • Application Scenarios
    • Oil and Gas Industry: It is widely installed on offshore drilling platforms and onshore oil and gas transmission stations. It monitors the operating status of drilling machinery, pipeline pumps and compressors. Its IP67 protection level and wide temperature adaptation range enable it to withstand harsh conditions such as high humidity, strong corrosion and large temperature fluctuations.
    • Power Generation Industry: It is deployed in thermal power, hydropower and nuclear power plants to match the 3500 series system in monitoring steam turbines, generators and water pumps. It collects and transmits vibration and transient data in real time, helping technicians quickly identify potential faults and ensuring the stable operation of power generation equipment.
    • Petrochemical Industry: It is used in refineries and chemical plants to monitor rotating equipment such as gearboxes, centrifugal compressors and reaction tower auxiliary pumps. It continuously captures equipment operating data, providing reliable data support for fault diagnosis and preventive maintenance, and ensuring the safety of production processes.
    • Metallurgical Industry: It is applied to the monitoring system of steel plant rolling mills, blast furnace fans and other equipment. It can operate stably in dusty environments with large temperature changes. It monitors key parameters such as equipment vibration and temperature to avoid production interruptions caused by sudden equipment failures.
    • Heavy Machinery Manufacturing Industry: It is integrated into the test run links of large rotating machinery production lines. It collects steady-state and transient data of mechanical components during operation, helping manufacturers optimize product design and production processes, and improving the reliability and stability of finished machinery products before they leave the factory.

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