Product Short Description

  • Product Name
    • Standard Transient Data Interface Module for Bently Nevada 3500 Series Machinery Protection System
  • Product Introduction

    This module is a core component of the Bently Nevada 3500 series mechanical protection system and is now produced and distributed under Baker Hughes. It integrates the functions of the 3500/20 rack interface module and the data collection capability of communication processors like TDXnet. It is specifically designed to connect the 3500 monitoring system with compatible software such as System 1 condition monitoring and diagnostic software and 3500 system configuration software. It must be installed in the slot adjacent to the power supply of the 3500 series rack and continuously collects steady-state and transient dynamic waveform data from M-series monitors. It transmits the collected data to the host software through an Ethernet link. It is not part of the critical monitoring path, so its operation does not affect the normal operation of the overall automatic mechanical protection monitoring system. Each 3500 rack must be equipped with this module or a rack interface module, and it is manufactured in the United States with reliable original factory quality.

Description

  • Technical Specifications
    • Power Parameters: It adopts a 24V DC power supply. The OK relay has a rated current of 5A, which is consistent with the power matching standard of the 3500 series rack. It can stably output 24V DC power even when the on-site input power fluctuates between 18V DC and 32V DC.
    • Communication Performance: It is configured with 10 Base-T/100 Base-TX Ethernet. It supports Modbus and Ethernet communication protocols, with a data transmission rate ranging from 1 Mbps to 1 Gbps, ensuring efficient and timely data transmission between the module and the host software.
    • Data Collection Capability: The data collection rate ranges from 1 kHz to 1 MHz. It has the standard static data collection function, and can capture dynamic and high-resolution transient data when equipped with an optional channel activation disk.
    • Physical and Environmental Indicators: Its net weight is 0.82 kilograms, and its physical dimensions are 100mm × 150mm × 25mm. It can work normally in an environment with a temperature range of -40°C to +85°C and a non-condensing humidity of 0-95%. The storage temperature range is from -50°C to +100°C, adapting to various harsh transportation and storage conditions.
    • Input and Output Signals: The input signal range is -10 Vdc to +10 Vdc, and it can output 4-20mA standard signals, which is compatible with the signal requirements of various sensors in the 3500 series system.
  • Function Features
    • Integrated Dual Core Functions: It combines the rack management function of the rack interface module and the high-speed data collection function of the communication processor. This integration reduces the number of supporting components of the 3500 series system and simplifies the overall structure of the system while ensuring functional integrity.
    • Expandable Data Collection: It has standard static data capture capabilities, and users can install optional channel activation disks according to actual needs to obtain dynamic and high-resolution transient data collection capabilities, which can meet different levels of mechanical monitoring data collection requirements.
    • Power Supply Protection Mechanism: It is equipped with over-current, over-voltage and short-circuit protection functions. When a short-circuit occurs in the card, it can automatically cut off the power supply, which can avoid damage to the entire monitoring system equipment caused by power supply failures and ensure the safety of the system.
    • Convenient Software Collaboration: It can seamlessly connect with System 1 condition monitoring and diagnostic software and 3500 system configuration software. Through the supporting software, technicians can set sensor measurement ranges and unit alarm thresholds, and query historical data, which is convenient for system debugging and later maintenance.
    • Stable Data Transmission: Relying on its excellent Ethernet communication capability, it can stably transmit the collected large-volume steady-state and transient data to the host software. It avoids data loss or transmission delay, laying a solid foundation for subsequent data analysis and mechanical fault diagnosis.
  • Application Scenarios
    • Power Generation Industry: It is widely used in thermal power, hydropower and nuclear power plants. It is matched with the 3500 series system to monitor key equipment such as steam turbines and generators. It collects and transmits vibration, speed and displacement data in real time, helping staff detect potential faults in equipment in advance.
    • Petrochemical Industry: It is deployed in refineries and chemical plants. It cooperates with relevant monitors to monitor the operating status of compressors, pumps and reaction kettles. It captures transient data during equipment operation, providing data support for the stable operation and maintenance of equipment in high-temperature and high-pressure environments.
    • Oil and Gas Industry: It is installed on offshore drilling platforms and onshore oil transmission stations. It monitors drilling machinery and oil transmission pipeline pumps. It adapts to the harsh marine and field environments and ensures the continuous transmission of equipment operation data, which is crucial for ensuring the safety of oil and gas exploitation and transportation.
    • Heavy Machinery Manufacturing: It is integrated into the production lines of large machine tools and rotating machinery. It collects transient data during the operation of mechanical components, helps technicians optimize the production process, and improves the stability and precision of mechanical operation.
    • Metallurgical Industry: It is applied to the monitoring system of rolling mills and blast furnace auxiliary equipment in steel plants. It can withstand the harsh working conditions of large temperature changes and more dust in the metallurgical site. It stably collects equipment operation data to ensure the continuous and safe operation of the metallurgical production line.

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