Product Short Description
1. Product Name
Bently 330500-02-CN is a 16-channel universal machinery protection monitor module (China-compliant version) exclusively engineered for Bently Nevada’s 3300 Series condition monitoring and protection systems. It serves as a centralized data aggregation, processing, and control hub, designed to meet China’s industrial standards and regulatory requirements while enabling comprehensive real-time monitoring, alarm management, and safety interlocks for rotating industrial machinery in Chinese markets.
2. Product Introduction
The Bently 330500-02-CN universal monitor module is a tailored solution for China’s industrial machinery health management needs, developed to address the demands of large-scale facilities—such as power plants, refineries, petrochemical complexes, and heavy manufacturing plants—where rotating equipment (turbines, compressors, generators, pumps, and gearboxes) operates under high mechanical stress and harsh conditions. As a key component of Bently Nevada’s globally trusted 3300 Series (renowned for preventing catastrophic equipment failure, minimizing unplanned downtime, and ensuring operational compliance), this module undergoes rigorous localized testing, including adherence to China’s GB standards for electrical safety and EMC, to ensure compatibility with domestic industrial infrastructure.
Description
It is purpose-built to receive 4-20 mA analog signals from Bently 3300 Series signal conditioners (e.g., 330400-01-05, 330400-02-05) that process raw data from 3300 Series proximity probes. The 330500-02-CN consolidates these signals—representing critical parameters like radial vibration, axial displacement, rotational speed, differential expansion, and case vibration—into a unified, user-friendly monitoring interface. Unlike 8-channel alternatives, its 16-channel design eliminates the need for multiple modules in large setups, optimizing rack space and simplifying wiring. It features a Chinese-language user interface, GB-standard power compatibility, and certifications tailored for China’s industrial regulatory framework, making it ideal for monitoring complex machinery trains (e.g., turbine-compressor-generator sets in Chinese power plants) or multiple independent machines. Acting as the “operational command center,” it empowers Chinese plant operators to quickly assess asset health, respond to anomalies, and maintain compliance with national safety and environmental regulations.
3. Technical Specifications
Input Parameters
- Input Type: Accepts 4-20 mA DC analog signals from Bently 3300 Series signal conditioners; supports up to 16 independent, fully configurable input channels (compatible with vibration, displacement, speed, differential expansion, and case vibration measurements).
- Input Scalability: Each channel is independently scalable to user-defined ranges (e.g., 0-800 μm for radial vibration, 0-25 mm for axial displacement, 0-6000 RPM for rotational speed, 0-10 mm for differential expansion) to match China’s industrial machinery parameter standards.
- Input Accuracy: ±0.05% of full scale (at 25°C), with a temperature drift of ≤0.008% of full scale per °C (from -40°C to +80°C), ensuring ultra-precise signal conversion for high-precision monitoring of critical equipment (e.g., steam turbines in coal-fired power plants).
- Input Isolation: 1500 V AC (rms) between channels and between inputs and outputs (compliant with GB 4793.1), eliminating cross-talk and electrical interference from high-voltage Chinese power grids (e.g., 110 kV/220 kV industrial power supplies).
Output Parameters
- Relay Outputs: 16 Form C (SPDT) relays (one per input channel), with enhanced contact rating of 5 A @ 250 V AC / 48 V DC; contact life extended to 300,000 operations (at rated load). Relays support dual-stage (alarm + trip) configuration and programmable time delays (0-60 seconds) to avoid false shutdowns, compliant with China’s GB/T 13729 industrial control standards.
- Analog Outputs: 16 independent 4-20 mA DC retransmission outputs (one per input channel), with output accuracy of ±0.05% of full scale. These outputs are compatible with Chinese DCS systems (e.g., Sinopec’s SUPCON, Huawei’s Industrial DCS) for seamless integration into domestic control networks.
- Digital Communication: Triple communication ports—RS-485 (Modbus RTU, compliant with GB/T 19582), 10/100 Ethernet (Modbus TCP/IP), and optional Profinet (for Siemens-based Chinese industrial systems)—enabling high-speed data transmission and compatibility with domestic industrial protocols.
Display & User Interface
- Display Type: 7-inch color TFT LCD (800×480 resolution), with high-brightness (600 nits) and anti-glare, scratch-resistant coating (compliant with GB/T 9254 for EMC) for visibility in Chinese industrial environments (e.g., dusty cement plants, high-humidity offshore platforms).
- Display Capabilities: Real-time parameter values (numeric + graphical trends), channel status indicators (green = normal, yellow = alarm, red = trip), customizable Chinese-language dashboards (up to 8 user-defined layouts), fault codes, and historical alarm logs. Supports both Simplified Chinese and English for operator convenience.
- User Controls: Industrial-grade membrane keypad with tactile feedback (suitable for gloved operation, common in Chinese manufacturing), a jog dial for quick navigation, and dedicated buttons for alarm acknowledgment, system reset, and brightness adjustment—labeled in both Simplified Chinese and English.
Power Requirements
- Power Input: 24 V DC ±15% (nominal); optional 220 V AC ±10% (compatible with China’s standard industrial power supply, GB 10060) with integrated, isolated power supply module.
- Power Consumption: Maximum 35 W (all channels active, relays energized, display at full brightness), optimized for energy efficiency in line with China’s industrial energy-saving policies.
- Power Protection: Multi-stage protection against overvoltage (up to 45 V DC), reverse polarity, and voltage surges (compliant with GB/T 17626.5), ensuring resilience in unstable Chinese industrial power grids.
Physical & Environmental Parameters
- Dimensions: 190 mm (width) × 198 mm (height) × 250 mm (depth); designed for 19-inch rack mounting (4U height) with front-panel locking screws—compatible with standard Chinese industrial control cabinets (GB/T 3047.2).
- Operating Temperature Range: -40°C to +80°C, suitable for China’s diverse climates (e.g., -30°C in northern winter industrial zones, +75°C in southern refineries).
- Humidity Resistance: 5% to 95% relative humidity (non-condensing), with IP65-rated rear connectors (when mated, compliant with GB/T 4208) to prevent moisture ingress in high-humidity environments (e.g., Chinese coastal petrochemical plants).
- Shock & Vibration Resistance: Compliant with IEC 60068-2-27 (150 g shock, 6 ms duration) and GB/T 2423.10 (15 g acceleration, 10-2000 Hz), ensuring stability under mechanical stress from large rotating machinery (e.g., Chinese-made turbines, crushers).
Compliance & Certifications
- Chinese National Standards: GB 4793.1 (electrical safety for measuring and control equipment), GB 9254 (EMC for industrial equipment), GB 10060 (power supply compatibility), GB/T 13729 (industrial control relays), GB/T 19582 (Modbus communication), and GB/T 4208 (IP rating).
- Hazardous Locations: ATEX Zone 2 (II 3G Ex nA IIC T6 Ga) and IECEx Zone 2 (Ex nA IIC T6 Ga), plus compliance with China’s GB 3836.1 (explosion-proof safety) for use in Chinese hazardous areas (e.g., Xinjiang oil fields, Sichuan chemical plants).
- Environmental Compliance: China RoHS (GB/T 26572) and EU RoHS 2.0, free of restricted substances to meet China’s environmental protection regulations (e.g., “14th Five-Year Plan” industrial pollution control requirements).
4. Functional Features
- 16-Channel Scalability for China’s Large-Scale Industrial Needs: Supports up to 16 input channels, enabling simultaneous monitoring of multiple parameters across complex Chinese machinery setups—such as 6 vibration points on a domestically produced steam turbine, 4 displacement points on a Sinopec refinery compressor, 3 speed points on a generator, and 3 case vibration points on a cement plant pump. This eliminates the need for multiple 8-channel modules, reducing rack space by 50% and aligning with China’s industrial efficiency goals.
- Ultra-Precision Signal Processing for Critical Equipment: Delivers input accuracy of ±0.05% of full scale and minimal temperature drift, ensuring reliable data for monitoring high-value Chinese industrial assets (e.g., nuclear power plant turbines, high-speed rail manufacturing machinery). This precision detects ultra-subtle anomalies—like 0.003 mm shaft displacement changes—that signal early bearing wear or rotor imbalance, preventing costly failures.
- Chinese-Language Interface & Domestic DCS Compatibility: The Simplified Chinese display and keypad labels ensure ease of use for Chinese plant operators, while compatibility with domestic DCS systems (SUPCON, Huawei, Kingview) eliminates integration barriers. This aligns with China’s “Made in China 2025” initiative by enabling seamless integration with locally developed control infrastructure.
- Dual-Stage Alarm & Trip Logic for Chinese Safety Standards: Each channel’s relay supports customizable “warning” (alarm) and “critical” (trip) thresholds, compliant with China’s GB/T 13729 industrial safety standards. Programmable time delays filter transient spikes (e.g., start-up vibration) to avoid false shutdowns, while the 500-event Chinese-language alarm log (with timestamps) supports post-incident analysis per Chinese regulatory requirements.
- Robust Environmental Resilience for China’s Climates: Operates reliably in China’s diverse environmental conditions—from -40°C in Heilongjiang’s winter industrial zones to +80°C in Guangdong’s summer refineries, and 95% humidity in coastal Zhejiang petrochemical plants. IP65-rated rear connectors resist dust and moisture, ensuring durability in Chinese cement plants, coal mines, and offshore platforms.
- Multi-Protocol Communication for Domestic Networks: Triple communication ports (RS-485, Ethernet, optional Profinet) comply with Chinese industrial protocols (GB/T 19582) and enable integration with domestic SCADA/DCS systems. Ethernet supports remote monitoring via Chinese industrial IoT platforms (e.g., Alibaba Cloud Industrial IoT), aligning with China’s “Industrial Internet of Things” development strategy.
- Comprehensive Diagnostics & Predictive Maintenance: Advanced self-diagnostics monitor internal components and external connections, triggering Chinese-language fault codes and alerts. The module supports up to 5 years of historical data logging (1-minute intervals), enabling trend analysis for predictive maintenance—critical for Chinese plants aiming to reduce downtime under the “dual carbon” goals (carbon peaking and carbon neutrality).
- Energy Efficiency & Environmental Compliance: Low power consumption (max 35 W) aligns with China’s industrial energy-saving policies, while China RoHS compliance (GB/T 26572) meets domestic environmental regulations. This helps Chinese facilities reduce their carbon footprint and avoid regulatory penalties.
5. Application Scenarios
- Chinese Power Generation Industry (Coal-Fired, Nuclear, Wind):
- Deployed in China’s large coal-fired power plants (e.g., Huaneng Group, Datang Group) to monitor steam turbines, generators, and feedwater pumps. It aggregates 16 channels of data—6 for turbine radial vibration, 4 for generator axial displacement, 3 for pump speed, and 3 for case vibration. The module’s 220 V AC power compatibility matches China’s industrial grid, while integration with SUPCON DCS systems enables real-time monitoring. Trip relays trigger shutdowns if vibration exceeds 350 μm (compliant with China’s GB/T 11348 turbine safety standards), preventing power outages. It is also used in Chinese nuclear power plants (e.g., Sanmen Nuclear Power) for precise monitoring of reactor coolant pumps.
- Chinese Oil & Gas Industry (Onshore Fields, Refineries):
- Used in Xinjiang oil fields, Daqing oil refineries, and Sinopec’s coastal petrochemical complexes to monitor centrifugal compressors, reciprocating pumps, and pipeline gearboxes. Compliance with GB 3836.1 (explosion-proof) ensures safety in hazardous areas, while IP65 rear connectors resist dust (Xinjiang deserts) and saltwater (coastal refineries). The 16-channel design monitors 8 compressors across a pipeline station, with Chinese-language alarms alerting operators to anomalies (e.g., 120 μm vibration indicating pump bearing wear).
- Chinese Cement & Mining Industry:
- Applied in China’s large cement plants (e.g., Conch Cement) and iron ore mines (e.g., Baosteel Mining) to monitor crushers, conveyor systems, and vertical mills. The module’s shock resistance (150 g) withstands the mechanical stress of crusher operations, while the anti-glare display remains visible in dusty environments. It tracks 16 vibration channels across 4 crushers, with data logged to Alibaba Cloud Industrial IoT for remote maintenance—reducing on-site visits to remote mining areas (e.g., Inner Mongolia).
- Chinese Heavy Manufacturing (Automotive, High-Speed Rail):
- Used in Chinese automotive plants (e.g., SAIC, BYD) and high-speed rail component factories to monitor machining centers, robotic arms, and assembly line conveyors. The module’s ±0.05% accuracy ensures machining vibrations stay within 50 μm (critical for high-speed rail axle manufacturing), while compatibility with Huawei DCS systems integrates with smart factory networks. Chinese-language dashboards group “Axle Machining” or “Robot Assembly” channels for efficient operator oversight.
- Chinese Marine & Offshore Industry (Coastal Refineries, Offshore Wind):
- Installed in Chinese coastal petrochemical platforms (e.g., Guangdong Offshore Oil) and offshore wind farms (e.g., Jiangsu Offshore Wind) to monitor marine diesel engines, propeller shafts, and wind turbine gearboxes. The module’s wide temperature range (-40°C to +80°C) handles offshore climate fluctuations, while IP65 connectors resist saltwater corrosion. It monitors 16 channels of wind turbine vibration and speed, feeding data to onshore control centers via Ethernet—supporting China’s offshore wind energy expansion goals.
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