Product Short Description

Technical Specifications:

  • Sensor Type: Eddy current proximity probe with non-contact measurement capability.
  • Measurement Range:
    • Radial Vibration: 0.05 mm to 1.5 mm peak-to-peak (probe-dependent).
    • Axial Position: ±0.3 mm to ±3 mm (configurable based on system setup).
    • Shaft Displacement: Measures static and dynamic displacement with resolution down to 0.025 μm.
  • Frequency Response: 0 Hz to 10 kHz (flat response up to 2 kHz, -3 dB at 10 kHz).
  • Linearity: ±0.5% of full-scale reading across the operating range.
  • Temperature Range:
    • Probe Operating: -50°C to 175°C (-58°F to 347°F).
    • Cable Operating: -30°C to 100°C (-22°F to 212°F).

Description

  • Probe Tip Diameter: 8 mm (optimized for medium-to-large shaft diameters and general industrial applications).
  • Cable Length: 10 meters (standard), with optional 5-meter and 7.5-meter extension cables available.
  • Output Signal: 0 V to -24 VDC (negative voltage proportional to gap distance).
  • Material:
    • Probe Housing: Stainless steel 316 with ceramic coating for enhanced thermal and chemical resistance.
    • Cable Jacket: Fluoropolymer (PTFE/FEP) with triple-layer shielding (aluminum foil + stainless steel braid) for superior EMI protection.
  • Certifications: Complies with ATEX Zone 1/21, IECEx, and SIL 2 safety standards for use in explosive and safety-critical environments.
  • Electrical Connection: M8 connector (standard) with gold-plated contacts for secure and low-resistance signal transmission.

Functional Features:

  • Ultra-High Resolution: Detects displacements as small as 0.025 μm, enabling early fault detection in critical machinery components.
  • Non-Contact Design: Eliminates mechanical wear, ensuring long-term reliability and minimal maintenance.
  • Dual-Mode Monitoring: Simultaneously captures dynamic vibrations and static shaft positions for comprehensive diagnostics.
  • Advanced Temperature Compensation: Automatically adjusts for temperature-induced errors across a wide operating range.
  • Self-Diagnostic Capabilities:
    • Continuous monitoring of sensor health, cable integrity, and system status.
    • Real-time fault code generation with LED indicators for rapid troubleshooting.
  • Modular Architecture: Field-replaceable probes, extension cables, and junction boxes for easy upgrades and maintenance.
  • Environmental Sealing: IP67-rated probe and cable connections for resistance to dust, moisture, and temporary submersion.
  • Triple EMI Shielding: Triple-layer cable shielding plus internal filter circuits for reliable operation in high-interference environments.
  • High-Speed Performance: Supports shaft speeds up to 50,000 RPM with minimal signal distortion.
  • Flexible Configuration: Customizable measurement ranges, cable lengths, and mounting options to meet diverse application needs.

Application Scenarios:

  • Power Generation: Monitors turbine and generator shaft vibrations in thermal, hydroelectric, and nuclear power plants to prevent rotor rubs, bearing failures, and unplanned downtime.
  • Oil & Gas: Tracks compressor, pump, and motor shaft displacements in refineries, offshore platforms, and LNG facilities for early detection of misalignment, imbalance, or wear.
  • Aerospace: Supports testing of aircraft engine components, including rotor dynamics and blade tip clearance measurement during development, certification, and in-service monitoring.
  • Chemical Processing: Ensures safe operation of reactors, centrifuges, and agitators in corrosive environments by monitoring shaft vibrations and positions to prevent leaks or mechanical failures.
  • Marine Propulsion: Safeguards ship engines by monitoring main bearing vibrations and crankshaft deflections in marine diesel and gas turbine systems for optimal performance and reliability.
  • Renewable Energy: Identifies wind turbine gearbox and generator faults for predictive maintenance in onshore and offshore installations, reducing repair costs and downtime.
  • Automotive Testing: Measures engine and transmission shaft displacements during durability, performance, and NVH (Noise, Vibration, Harshness) testing to improve product quality.
  • Semiconductor Manufacturing: Monitors vacuum pump and spindle vibrations in cleanroom environments to maintain product quality and process stability during semiconductor fabrication.
  • Paper & Pulp: Tracks dryer roll and calendar stack vibrations to prevent web breaks, improve production efficiency, and reduce waste in paper manufacturing.
  • Food & Beverage: Ensures hygienic operation of mixers, pumps, and conveyors by monitoring shaft vibrations in sanitary processing environments to comply with food safety standards.

Key Advantages:

  • Unmatched Precision: Sub-0.025 μm resolution enables detection of incipient mechanical defects before they escalate into catastrophic failures.
  • Balanced Design: 8 mm probe tip diameter offers versatility for medium-to-large shaft applications, bridging the gap between compact and heavy-duty probes.
  • Extreme Durability: Ceramic-coated stainless steel housing and IP67-rated connections ensure reliable performance in corrosive, high-temperature, and wet environments.
  • Safety Certification: Meets SIL 2 standards for use in safety-critical systems, ensuring compliance with global regulatory requirements and reducing liability risks.
  • Cost Efficiency: Reduces maintenance costs through predictive maintenance strategies, extended equipment lifespan, and minimized unplanned downtime.
  • Seamless Integration: Compatible with Bently Nevada’s 3500, System 1, and ADRE monitoring platforms for centralized data analysis, trending, and alarm management.
  • Global Support: Backed by Bently Nevada’s worldwide service network for rapid technical assistance, calibration, and spare parts availability, ensuring minimal operational disruption.
  • Robust Construction: Built to withstand mechanical shocks, vibrations, and pressure fluctuations in demanding industrial settings, ensuring long-term reliability.
  • Enhanced Reliability: Redundant signal paths, fault-tolerant design, and real-time diagnostics minimize system downtime and improve overall equipment effectiveness (OEE).
  • Customizable Solutions: Supports tailored configurations for specific application needs, including extended cable lengths, specialized probes, and mounting adapters for unique installations.

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