Product Short Description

Technical Specifications:

  • Sensor Type: Eddy current proximity probe with non-contact measurement capability.
  • Measurement Range:
    • Radial Vibration: 0.5 mm to 10 mm peak-to-peak (probe-dependent).
    • Axial Position: ±2 mm to ±5 mm (configurable based on system setup).
    • Shaft Displacement: Measures static and dynamic displacement with resolution down to 0.1 μm.
  • Frequency Response: 0 Hz to 10 kHz (flat response up to 1 kHz, -3 dB at 10 kHz).
  • Linearity: ±1% of full-scale reading across the operating range.
  • Temperature Range:
    • Probe Operating: -50°C to 200°C (-58°F to 392°F).
    • Cable Operating: -40°C to 85°C (-40°F to 185°F).

Description

  • Probe Tip Diameter: 8 mm (enhanced range variant for larger displacement measurements).
  • Cable Length: 5 meters (standard), with optional 9-meter extension cables for extended installations.
  • Output Signal: 0 V to -18 VDC (negative voltage proportional to gap distance).
  • Material:
    • Probe Housing: Stainless steel 316L for corrosion resistance and durability.
    • Cable Jacket: Polyurethane or Teflon® for chemical and abrasion resistance.
  • Certifications: Complies with ATEX, IECEx, and CE standards for use in hazardous areas (Zone 0, 1, 2).

Functional Features:

  • High-Resolution Measurement: Detects sub-micron displacements for precise monitoring of shaft behavior, enabling early fault detection.
  • Non-Contact Design: Eliminates wear and tear associated with contact-based sensors, ensuring long-term reliability and reduced maintenance.
  • Dynamic and Static Measurement: Captures both transient vibrations and steady-state shaft positions for comprehensive machinery analysis.
  • Temperature Compensation: Automatically adjusts for temperature-induced errors to maintain accuracy across varying operating conditions.
  • Self-Diagnostic Capabilities:
    • Continuous monitoring of sensor health, cable integrity, and system status.
    • Built-in test (BIT) function for rapid fault detection and troubleshooting.
  • Modular Configuration: Field-replaceable probes, extension cables, and junction boxes for easy maintenance and system upgrades.
  • Environmental Sealing: IP67-rated probe and cable connections for protection against dust, moisture, and harsh environmental conditions.

Application Scenarios:

  • Power Generation: Monitors turbine and generator shaft vibrations to prevent rotor rubs, overheating, and mechanical failures in thermal and hydroelectric plants.
  • Oil & Gas: Tracks compressor and pump shaft displacements for early detection of misalignment, imbalance, or bearing degradation in upstream and downstream operations.
  • Chemical Processing: Ensures safe operation of reactors, centrifuges, and agitators by monitoring critical vibration thresholds in corrosive environments.
  • Aerospace: Supports testing of aircraft engine components, including rotor dynamics and blade tip clearance measurement during development and maintenance.
  • Marine Propulsion: Safeguards ship engines by monitoring main bearing vibrations and crankshaft deflections in marine diesel and gas turbine systems.
  • Water Treatment: Detects abnormal vibrations in pumps and motors to prevent clogging, seal failures, and cavitation in wastewater and potable water facilities.
  • Renewable Energy: Identifies wind turbine gearbox and generator faults for predictive maintenance and efficiency optimization in onshore and offshore installations.
  • Steel Manufacturing: Monitors rolling mill shafts and blast furnace components for excessive wear or thermal expansion in high-temperature processes.

Key Advantages:

  • High Reliability: Meets stringent industrial standards for safety-critical applications, ensuring consistent performance in extreme environments.
  • Cost-Effective: Reduces maintenance costs through early fault detection and predictive maintenance strategies, extending machinery lifespan.
  • Seamless Integration: Compatible with Bently Nevada’s 3300 series monitoring systems and System 1 software for centralized data analysis and reporting.
  • Flexible Configuration: Supports customizable measurement ranges, probe tip diameters, and cable lengths to suit diverse application needs.
  • Global Support: Backed by Bently Nevada’s worldwide service network for rapid technical assistance, spare parts availability, and on-site training.
  • Environmental Adaptability: Designed to operate reliably in high humidity, corrosive atmospheres, and wide temperature ranges, making it suitable for global deployments.

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