Product Short Description

Technical Specifications:

  • Input Channels:
    • 8 analog inputs for vibration/eccentricity signals
    • 2 digital inputs for status monitoring
  • Output Channels:
    • 2 analog outputs for control signals
    • 2 digital outputs for alarms/triggers
  • Measurement Accuracy: ±0.1% of full scale
  • Sampling Rate: Up to 100 kHz for high-frequency vibration analysis
  • Storage Capacity: 2 GB internal memory for data logging

Description

  • Communication Interfaces:
    • RS-232/RS-485
    • Ethernet
    • Modbus, DF1, J1939, CANopen protocols
  • Display: 7-inch color touchscreen for local configuration and monitoring
  • Power Supply: 100–240 VAC, 47–63 Hz, 15W max consumption
  • Environmental Rating: IP30 enclosure, operating temperature -40°C to +70°C
  • Dimensions: 442.9 mm × 270.3 mm × 88.9 mm (17.3″ × 10.7″ × 3.5″)
  • Weight: 12 kg

Functional Features:

  • Eccentricity Measurement:
    • Detects bearing misalignment and shaft runout in real time.
    • Measures eccentricity values with micro-level precision.
  • Vibration Monitoring:
    • Analyzes frequency spectra to identify imbalance, misalignment, or looseness.
    • Supports time-waveform and orbit plot analysis.
  • Health Assessment:
    • Combines eccentricity and vibration data to evaluate machinery condition.
    • Predicts potential failures using trend analysis.
  • Alarm System:
    • Configurable thresholds for eccentricity, vibration, and temperature.
    • Generates immediate alerts via digital outputs or network messages.
  • Data Logging & Analysis:
    • Records long-term trends for predictive maintenance.
    • Supports export to CSV/Excel for further analysis.
  • Remote Monitoring:
    • Enables web-based access for centralized control room integration.
    • Compatible with DCS/SCADA systems via standard protocols.
  • Reliability:
    • Designed for 24/7 operation in harsh industrial environments.
    • Redundant power inputs and self-diagnostic functions.

Application Scenarios:

  • Power Generation:
    • Monitors turbines, generators, and pumps in thermal/hydro plants.
  • Oil & Gas:
    • Protects compressors and centrifugal pumps in upstream/downstream operations.
  • Metallurgy:
    • Assesses rolling mills and electric motors in steel production.
  • Renewable Energy:
    • Optimizes wind turbine gearboxes and hydraulic systems.
  • Chemical Processing:
    • Safeguards reactors and agitators in hazardous environments.
  • Water Treatment:
    • Controls pumps and aerators in municipal/industrial facilities.

Advantages:

  • Precision: Sub-micron eccentricity detection ensures early fault detection.
  • Integration: Seamlessly connects with DCS, PLCs, and historians.
  • Cost-Effectiveness: Reduces unplanned downtime by 30–50% through proactive maintenance.
  • Scalability: Supports up to 64 channels in multi-module configurations.
  • Compliance: Meets API 670, ISO 10816, and IEEE standards for machinery protection.

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