ABB CI853K01 3BSE018103R1 Serial Communication Module

• Electrical Isolation: 500V isolation on RS-422/RS-485 ports to prevent ground loop interference.
• Power Supply: 24 V DC (via AC 800M backplane).
• Power Consumption: 2–5 W (low-power design).
• Dimensions: Approximately 60 mm × 120 mm × 100 mm (AC 800M standard module size).
• Connectors:
  • RS-232: 9-pin D-sub female (DB9).
  • RS-422/RS-485: Screw terminals or DB9 (version-dependent).
• Environmental Ratings:
  • Operating Temperature: -25°C to +70°C.
  • Storage Temperature: -40°C to +85°C.
  • Humidity: 5%–95% RH (non-condensing).
• Certifications: CE, UL, IEC 61131-3 compliance.

Functional Features

• Multi-Protocol Support: Enables communication with devices using Modbus RTU, ASCII, or custom binary protocols, reducing dependency on proprietary systems.
• High-Speed Data Processing: Built-in high-performance processor ensures rapid data exchange with response times ≤10 ms, meeting real-time control requirements.
• Automatic Baud Rate Detection: Automatically matches communication rates with connected devices, simplifying configuration.
• Hot Swapping: Supports module replacement during operation without system downtime, enhancing maintainability.
• Diagnostic Functions: LED indicators for power, communication status, and fault alerts, facilitating quick troubleshooting.
• Redundancy Support: Compatible with redundant AC 800M systems to ensure continuous operation in critical applications.
• HART Pass-Through: Enables communication with HART-compatible smart devices for advanced diagnostics (optional).
• Flexible Configuration: Software tools allow easy parameter setup (e.g., baud rate, data bits, parity) to adapt to different devices.

Application Scenarios

• Industrial Manufacturing: Connects legacy machines, sensors, and actuators to modern control systems in automotive, food and beverage, and packaging lines.
• Energy Management: Integrates with SCADA systems for real-time monitoring of power grids, renewable energy plants, and oil/gas pipelines.
• Building Automation: Optimizes HVAC, lighting, and security systems by linking them to centralized control platforms.
• Water Treatment: Monitors and controls pumps, valves, and analyzers in wastewater treatment plants.
• Material Handling: Facilitates communication between conveyor systems, robots, and warehouse management software in logistics centers.
• Process Industries: Ensures stable operation in chemical, pharmaceutical, and metallurgical plants by connecting field devices to DCS/PLC networks.

Key Advantages

• High Reliability: Designed for industrial environments with features like electrical isolation, wide temperature range, and IP20 protection.
• Scalability: Modular architecture allows easy expansion of I/O capacity to meet evolving automation needs.
• Cost Efficiency: Reduces wiring complexity and maintenance costs through multi-protocol support and hot-swapping capability.
• Future-Proofing: Aligns with Industry 4.0 trends by enabling integration with smart devices and predictive maintenance systems.
• User-Friendly: Simplified configuration via ABB 800xA engineering tools and OSP (Online Parameter Setting) for dynamic adjustments.