Product Short Description
Technical Specifications
1. Core Processing & Memory
- Processor: 32-bit industrial-grade microprocessor, operating frequency up to 800 MHz
- Program Memory: 16 MB Flash (expandable to 32 MB)
- Data Memory: 4 MB RAM (with battery backup to prevent data loss for 72 hours)
Description
2. Input/Output (I/O) Interfaces
- Digital Input: 16 channels, 24 V DC (sinking/sourcing configurable), response time ≤1 ms
- Digital Output: 8 channels, relay output (250 V AC/30 V DC, 8 A per channel) + 4 channels, solid-state output (24 V DC, 2 A per channel)
- Analog Input: 8 channels, 4-20 mA DC / 0-10 V DC (16-bit resolution)
- Analog Output: 4 channels, 4-20 mA DC / 0-10 V DC (12-bit resolution)
3. Power Supply
- Rated Input Voltage: 24 V DC ±15%
- Power Consumption: Max. 12 W (full load, including I/O activation)
- Protection: Overvoltage (36 V DC), overcurrent (2 A), and reverse polarity protection
4. Communication
- Interfaces: 1 x Ethernet (10/100 Mbps, RJ45), 2 x RS485 (Modbus RTU), 1 x CANopen
- Supported Protocols: Modbus RTU/TCP, Profibus DP (optional), CANopen
- Communication Latency: ≤10 ms (for Ethernet data transmission)
5. Environmental & Physical
- Operating Temperature: -30 °C to +75 °C
- Storage Temperature: -40 °C to +85 °C
- Relative Humidity: 5% – 95% (non-condensing, no frost)
- Protection Degree: IP20 (when installed in a closed control cabinet)
- Mounting: DIN rail (35 mm standard)
- Dimensions (W×H×D): 60 mm × 190 mm × 140 mm
Functional Features
1. High Reliability & Stability
- Adopts industrial-grade components with a mean time between failures (MTBF) of over 100,000 hours, suitable for long-term continuous operation in harsh industrial environments.
- Equipped with dual power supply redundancy (optional) to ensure uninterrupted power input and prevent module shutdown due to single power source failure.
2. Advanced Control Logic
- Supports ladder diagram (LD), function block diagram (FBD), and structured text (ST) programming, compatible with IEC 61131-3 standard for flexible control strategy development.
- Integrates built-in PID control algorithms (up to 16 independent PID loops) for precise regulation of temperature, pressure, flow, and other process parameters.
3. Comprehensive Safety Functions
- Includes safety interlock logic to monitor critical equipment status (e.g., over-temperature, over-pressure) and trigger emergency shutdown (ESD) within ≤500 ms when anomalies occur.
- Supports safety-related communication (SIL 2 certified, per IEC 61508) to ensure data integrity in safety-critical systems.
4. Easy Configuration & Maintenance
- Compatible with ABB Control Builder M software for intuitive parameter configuration, program editing, and online debugging.
- Features LED indicators for power, communication, I/O status, and fault alarms, enabling on-site personnel to quickly identify and troubleshoot issues.
- Supports online firmware updates without stopping the industrial process, reducing maintenance downtime.
5. Flexible Integration
- Seamlessly integrates with ABB AC 800M DCS, ABB 800xA control system, and third-party automation platforms (e.g., Siemens PCS 7, Rockwell Allen-Bradley ControlLogix).
- Supports I/O expansion via external modules (e.g., ABB KUC series expansion units) to adapt to different system scale requirements.
Application Scenarios
1. Power Generation Industry
- Used in thermal power plants (boiler combustion control, turbine speed regulation) and nuclear power plants (secondary loop process control) to coordinate the operation of pumps, valves, and sensors, ensuring stable power output and compliance with safety standards.
2. Oil & Gas Industry
- Applied in offshore drilling platforms, oil refineries, and natural gas processing plants for wellhead pressure control, distillation tower temperature regulation, and pipeline flow monitoring, preventing equipment overloading and hazardous material leaks.
3. Chemical & Petrochemical Industry
- Integrated into chemical reaction vessels, polymerization units, and solvent recovery systems to control reaction temperature, pressure, and material feeding rate, ensuring product quality consistency and meeting environmental emission requirements.
4. Metallurgy & Mining Industry
- Deployed in steel mills (blast furnace control, rolling mill speed synchronization) and copper smelters (smelting temperature regulation) to optimize production processes, reduce energy consumption, and improve product yield.
5. Heavy Machinery & Marine
- Used in large-scale mining equipment (conveyor belt speed control, crusher load regulation) and marine propulsion systems (engine speed control, propeller pitch adjustment) to enhance equipment operational efficiency and reliability.
6. Water & Wastewater Treatment
- Applied in municipal wastewater treatment plants and industrial water recycling systems to control aeration tanks, sedimentation tanks, and disinfection units, ensuring treated water meets national discharge or reuse standards.
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