Product Short Description

High-speed data-processing board specifically engineered for ABB Pressductor Stressometer flatness-measurement systems in rolling-mill environments. It converts raw electromagnetic sensor signals into real-time flatness and tension data and delivers them to the mill’s DCS/PLC.

Description

Technical Specifications
  • Part number: 3BSE027778R1
  • Internal model: VP74201-933CW07
  • Type: Industrial “server” / signal-processing board
  • Input: Analog/digital signals from Pressductor transducers
  • Output: Calibrated flatness, tension, and status data via high-speed internal bus
  • Communication: On-board diagnostic/configuration port (exact protocol proprietary)
  • Power supply: 24 V DC nominal (8–32 V DC operating range)
  • Current draw: ≤ 3 A at 5 V DC internal rail
  • Operating temperature: –40 °C to +80 °C
  • Humidity: 5 %–95 % non-condensing
  • Dimensions: Compact 6U plug-in board for ABB rack mounting
  • Certifications: CE, RoHS, UL recognized
Key Features
  • Real-time algorithm engine: Filters, linearizes and converts force signals to flatness values within millisecond cycles
  • Deep integration with Pressductor technology: Optimized for electromagnetic force sensors—no moving parts, high overload tolerance
  • Data quality management: Pre-processes and validates signals before forwarding to upper-level systems
  • Rugged design: Shock, vibration and EMC immunity for steel-mill environments
  • Hot-swap capable: Allows replacement without stopping the production line
Typical Applications
  • Steel rolling mills: Hot- and cold-strip mills, plate mills—real-time automatic flatness control (AFC)
  • Non-ferrous metal rolling: Aluminum, copper, zinc strip lines
  • High-precision tension/flatness monitoring in continuous process lines
  • Integration into ABB 800xA or third-party DCS for closed-loop shape control

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