Product Short Description

Product Name: Yasnac XRC System Control Circuit Board

Product Introduction: This is the main system control board for Yaskawa Yasnac XRC series robot controllers. It serves as the central processing unit that manages robot motion interpolation, user program execution, operator interface communication, and servo drive coordination.

Description

Technical Specifications:

  • Processor: 66 MHz Motorola XPC107 CPU
  • System memory: 32 MB DRAM, 1 MB SRAM (battery-backed)
  • Program memory: 8 MB Flash ROM
  • Control axes: Up to 8 axes (standard)
  • Communication ports: RS-232C serial port, PC card interface
  • Power supply: 5 VDC, 24 VDC (from controller power supply)
  • Operating temperature: 0°C to +45°C
  • Storage temperature: -20°C to +60°C
  • Humidity: 20% to 80% RH (non-condensing)
  • Dimensions: 150 mm x 100 mm x 20 mm (approximate)
  • Weight: ~0.5 kg

Function Features:

  • Executes robot motion interpolation and trajectory planning
  • Manages teach pendant operation and display output
  • Handles serial communication with external devices
  • Coordinates with servo control boards via internal bus
  • Supports CMOS memory expansion via optional JANCD-XMM01 board
  • Built-in self-diagnostic functions for system monitoring
  • Battery-backed SRAM for program and parameter retention

Application Scenarios:

  • Yaskawa XRC series industrial robot controllers
  • Arc welding robots
  • Material handling robots
  • Assembly robot systems
  • Palletizing robot controllers
  • General-purpose 6-axis robot control systems

Performance Parameters:

  • Program capacity: Up to 10000 steps
  • Position data capacity: 10000 points
  • Interpolation cycle: 4 ms
  • Serial communication speed: Up to 115.2 kbps
  • Battery backup duration: 2 years (typical)

Material Composition:

  • PCB: Multi-layer FR-4 glass epoxy substrate
  • Components: Surface-mount industrial grade integrated circuits
  • Connectors: High-density backplane connector, D-sub serial connector
  • Heat sink: Aluminum alloy for processor cooling
  • Battery: 3.6 V lithium battery for memory backup

Structure Characteristics:

  • Standard Eurocard format for XRC controller rack mounting
  • Front panel with status indicators and communication ports
  • High-density surface-mount component design
  • Plug-in connection to controller backplane
  • Optional memory expansion board connector
  • Compact design optimized for industrial robot controllers

Working Principle:

  • Reads operator commands from teach pendant and control panel
  • Executes user robot programs and calculates motion trajectories
  • Performs real-time interpolation of axis positions for smooth motion
  • Sends position commands to servo control boards via internal bus
  • Monitors system status and triggers safety interlocks when needed
  • Maintains system parameters and program data via battery-backed memory

Installation Requirements:

  • Install in designated CPU slot of XRC controller rack
  • Ensure proper alignment with backplane connector before seating
  • Connect teach pendant cable and serial communication cables
  • Install backup battery before initial power-up
  • Ensure adequate cooling air flow across the board
  • Ground controller chassis properly for ESD protection

Usage Notes:

  • Do not remove battery while main power is off; system parameters may be lost
  • Always backup robot programs and parameters before servicing
  • Avoid static discharge when handling the circuit board
  • Do not install or remove the board while controller power is applied
  • Replace backup battery every 2 years to ensure data retention
  • Keep board clean and free of dust and conductive debris

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