Description
Product Introduction
The BCG450-SD is a vacuum measuring instrument that covers the full range from atmosphere to ultra-high vacuum using three complementary sensor technologies in a single gauge. It is designed for measuring non-flammable gases and gas mixtures and operates in conjunction with INFICON Vacuum Gauge Controllers VGC401, VGC402, or VGC403, or with other control devices.
Technical Specifications
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Part number: 353-557 (DN 25 ISO-KF flange)
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Measurement range: 5 × 10⁻¹⁰ … 1500 mbar (3.75 × 10⁻¹⁰ … 1125 Torr)
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Accuracy:
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10⁻⁸ … 50 mbar: ±1 % of reading
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50 … 950 mbar: ±5 % of reading
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950 … 1050 mbar: ±2.5 % of reading
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Repeatability: ±5 % of reading (10⁻⁸ … 10⁻² mbar)
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Hot cathode emission: 2 × 10⁻² mbar (high) or 8 × 10⁻³ mbar (low), selectable via RS232/fieldbus
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Degas: electron bombardment, max. 3 minutes
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Max absolute pressure: 5 bar
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Ambient operating temperature: 0 … +50 °C
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Storage temperature: −20 … +70 °C
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Bakeout temperature at flange: 80 °C; 150 °C with electronics removed
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Interface: DeviceNet with integrated switching functions
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Automatic gauge adjustment; no manual adjustment required
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User-programmable atmospheric pressure switching function
Function Features
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Three-in-one sensor design achieves minimized gas-type dependence
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Capacitance diaphragm sensor provides gas-type-independent measurement from 10 mbar to atmosphere
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Below 1 mbar, Pirani and hot-cathode ionization sensors take over with only small gas-type dependence
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Smooth automatic crossover between sensor ranges via built-in electronic circuits
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Pirani interlock protects the hot filament from premature burn-out
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Differential pressure measurement at atmosphere eliminates uncertainty caused by atmospheric pressure variations
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Sensing element is field-replaceable with calibration data stored on-board for high reproducibility
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Optional baffle available; optional external power supply supported for RS232C operation
Application Scenarios
Semiconductor process chambers, transfer chambers, and load-lock chamber pressure measurement; industrial coating processes; general vacuum measurement and control from low vacuum to ultra-high vacuum; research and analytical instrumentation.
Performance Parameters
Full-range logarithmic pressure signal output; automatic hot-cathode on/off switching at 2.4 × 10⁻² mbar (on) and 3.2 × 10⁻² mbar (off) thresholds; automatic adjustment eliminates operator intervention.
Material & Structure
Stainless-steel vacuum flange (DN 25 ISO-KF), integrated electronics unit that can be removed for high-temperature bakeout, and an optional baffle accessory.
Working Principle
The gauge combines three measurement principles:
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Capacitance diaphragm sensor — measures absolute pressure mechanically without gas-type dependence above 10 mbar.
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Pirani sensor — measures thermal conductivity of the gas, taking over below 1 mbar with minimal gas-type dependence and acting as the interlock to protect the hot cathode.
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Bayard-Alpert hot-cathode ionization sensor — measures pressure in the high/ultra-high vacuum regime by collecting ions produced from gas molecules ionized by the hot filament.
The internal electronics perform continuous, smooth crossover between these three ranges and output a single logarithmic pressure signal across the entire measurement span.
Installation Requirements
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Mount the gauge to the vacuum vessel using the DN 25 ISO-KF flange with appropriate centering ring and clamp
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For bakeout above 80 °C, remove the electronics unit first (electronics may be baked to 150 °C separately)
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Connect the DeviceNet interface cable following INFICON’s BCG450-SD cabling specification
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If using an optional baffle, install it between the gauge and the process
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When interfacing with non-INFICON controllers, build the individual sensor cable per the operating manual
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Set the DeviceNet node address and baud rate as required by the network
Usage Notes
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Only use for non-flammable gases and gas mixtures as specified
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Never energize the hot cathode above its pressure threshold; the Pirani interlock handles this automatically but the gauge must be correctly configured
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Adhere to all applicable safety regulations for the process media
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Work described in the manual must be carried out only by suitably trained technical personnel
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Observe the maximum absolute pressure of 5 bar to avoid sensor damage
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Allow the gauge to warm up and self-adjust before taking precision measurements




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