Product Short Description

Product Brief IntroductionJRMSI-120XBP01200 is Yaskawa industrial rack dedicated servo power backplane expansion interface board, used inside large-scale JRMSI multi-axis servo control rack systems. It distributes main three-phase AC power supply to all rack-mounted servo drive modules, transmits high-speed differential motion bus signals between CPU control boards and individual servo axes, provides standardized power distribution and signal routing expansion for up to 12 servo drive slots in a single rack unit.

Description

Core Technical Specifications & Performance Parameters

  1. Rack Slot Capacity Support

    Accommodate maximum 12 independent servo drive modules per backplane board

  2. Main Power Distribution Rating

    Three-phase AC input voltage range 200 VAC – 480 VAC; total maximum distribution current 120 A continuous

  3. Backplane Signal Bus Performance

    Differential high-speed motion control bus, signal transmission refresh cycle 250 μs, isolation voltage 2000 VAC between power distribution circuit and control signal circuit

  4. Auxiliary Logic Power Distribution

    Integrated 24 VDC logic power bus distribution for all rack control and communication modules

  5. Overcurrent Protection Rating

    Embedded bus current monitoring circuit with hardware fuse overcurrent protection per slot

  6. Environmental Operating Parameters

    Operating temperature 0 °C ~ +55 °C; non-condensing humidity 5% – 90%; vibration resistance IEC 60068-2-6

  7. Physical Dimension & Weight

    Full rack width backplane PCB: 600 mm (width) × 320 mm (height) × 15 mm (depth); net weight 2.7 kg

Material Composition & Structural Features

  • Main backplane substrate: Extra-thick copper layer FR4 PCB to carry high three-phase power current without excessive voltage drop
  • Connector components: Gold-plated multi-layer edge card slots for servo drive module insertion; high-current copper bus bar terminals for main three-phase AC power input
  • Internal structure separation: Physical isolation partition between high-current power distribution zone and low-voltage control signal bus zone to eliminate electromagnetic crosstalk
  • Protection hardware: Replaceable slot-by-slot current limiting fuses, surface-mount surge suppression TVS diodes on all signal bus lines
  • Mounting structure: Pre-drilled mounting holes for secure fixation inside standard Yaskawa JRMSI industrial rack cabinet

Working Principle

Three-phase industrial mains AC power enters the backplane’s main power copper bus terminals, distributed evenly to each servo drive slot power contact via internal thick copper PCB traces. 24 VDC auxiliary logic power is distributed separately to all rack CPU and communication modules through isolated low-current bus traces. High-speed differential motion control signals from rack motion CPU board pass through dedicated isolated signal traces to every servo drive slot edge connector, realizing real-time command and feedback signal transmission between master controller and individual servo axes. Embedded current monitoring circuits track power consumption of each slot; if single slot current exceeds rated threshold, corresponding fuse cuts power supply to avoid rack-wide damage.

Application Scenarios

  • Automotive automated production welding, painting multi-servo production lines
  • Lithium ion battery factory full-automatic winding, slitting, stacking high-speed multi-axis equipment
  • Large gantry CNC machine tools, automated optical inspection AOI multi-axis positioning platforms
  • Packaging industry high-speed blister filling, carton forming multi-servo synchronous production lines

Installation Requirements

  1. Install horizontally as base layer inside Yaskawa JRMSI standard industrial rack cabinet, fixed with stainless steel bolts to resist production line vibration
  2. Main three-phase power input cable copper cross-section minimum 16 mm² for full 12-slot maximum current load
  3. Maintain 50 mm vertical clearance above backplane board for natural heat dissipation of high-current power traces
  4. Cabinet must be equipped with top exhaust cooling fan to control internal rack temperature below 55 °C under full load
  5. Rack main PE ground bus connected directly to backplane dedicated grounding terminal with 6 mm² copper ground wire

Operation & Maintenance Precautions

  1. Complete full rack main power shutdown before any servo drive insertion/removal operation; live hot plug forbidden to avoid backplane trace burnout
  2. Replace blown slot fuses only with Yaskawa original specified current rating fuses; oversized fuses cause fire hazard
  3. Inspect all power terminal tightening torque every 6 months during scheduled equipment maintenance to prevent loose connection overheating
  4. Do not modify backplane PCB wiring traces or add external power taps without official factory approval
  5. Keep rack cabinet door fully closed during operation to prevent conductive metal dust accumulation on backplane circuit surface

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