Product Short Description
Product Overview
VanGuard industrial modular rack power unit designed for 1U 19-inch equipment racks, provides three isolated DC output channels for test equipment, industrial computers and communication control hardware. Model PSMU-350-3 delivers total 350W combined power with independent channel overcurrent protection for multi-voltage mixed load systems.
Description
Working Principle
Full-bridge resonant switching power topology with three independent isolated secondary output windings:
- Universal AC input filtered by two-stage EMI suppression circuit to eliminate conducted noise
- PFC pre-regulator maintains stable DC bus voltage across wide input voltage fluctuation
- Resonant full-bridge power stage achieves high efficiency low-loss high-frequency conversion
- Three separate isolated transformer secondary circuits generate independent voltage rail outputs
- Each output channel has dedicated feedback control loop and discrete OVP/OCP protection circuit
- Digital power management IC monitors all channel voltage, current and temperature, triggers fault latch protection when out of safe operating range
Detailed Technical Performance Parameters
- AC Input Range: 90–264 VAC single-phase, 47–63Hz worldwide grid compatibility
- Total Rated Combined Output Power: 350 W maximum aggregate power across 3 channels
- 3 Independent Isolated Output Channels (Standard Configuration):
Channel 1: +12 VDC / 18 A max
Channel 2: +24 VDC / 6 A max
Channel 3: +5 VDC / 10 A max
- Single Channel Overload Protection: 115–135% rated channel current, latch shutdown auto-recovery
- Global Overvoltage Protection: Each channel independent OVP threshold, no cross-channel fault propagation
- Efficiency: Peak efficiency 93.5% at 60–80% rated load
- Hold-Up Time: ≥20 ms @ 110VAC full rated load
- Cooling System: Dual temperature-controlled 40mm DC cooling fans, speed variable based on internal temperature
- Operating Ambient Temperature: 0°C ~ +50°C; derate 2.5% power per °C above 50°C
- Input-Output Isolation: 3000 VAC reinforced isolation per channel
- EMC Compliance: EN 55032 Class B industrial and laboratory equipment standard
- MTBF: 210,000 hours at 25°C nominal load
Material & Structural Characteristics
- Chassis Housing: 1U height 19-inch rack-mount steel frame, black anti-static coating
- Heat Dissipation Structure: Integrated aluminum extrusion heat sink along power semiconductors
- Internal PCB: Multi-layer FR4 printed circuit board with tin-lead free high-temperature solder
- Cooling Fans: Dual ball-bearing variable speed fans with dust filter mesh at air intake
- Output Terminal Interface: Screw lock terminal blocks for each independent voltage channel
- Front Panel: Power status LED, global fault alarm LED, DC-OK remote signal pin header
- Mechanical Dimensions: 44.5mm (1U) × 482.6mm (19-inch rack width) × 260mm depth
Key Functional Features
- Three fully galvanically isolated output channels eliminate cross-load voltage interference between different voltage devices
- Independent channel protection prevents single load short-circuit from crashing other equipment power rails
- Wide universal AC input supports laboratory and factory global power grid without voltage selection switch
- Variable speed fan minimizes acoustic noise under light load operation
- Remote power inhibit signal for external system power sequencing control
- DC-OK logic signal output for host system power integrity monitoring
- Hot-swap compatible rack slot design for rapid power unit replacement without full rack shutdown
- Active power factor correction PF ≥0.92 reduces input harmonic distortion
Main Application Scenarios
- Industrial automated test bench multi-voltage control hardware power supply
- 19-inch rack-mounted industrial PC, data acquisition DAQ equipment power feed
- Laboratory automated measurement and inspection instrumentation racks
- Factory communication gateway, edge computing server multi-rail power supply
- Automated optical inspection (AOI) machine rack integrated power system
Installation Specifications
- Mount unit into standard 19-inch EIA rack with front panel mounting screws, ensure horizontal level installation
- Leave minimum 1 rack unit empty space above and below unit for airflow circulation
- Air intake front panel filter mesh must face cool ambient air intake direction
- Input AC wiring minimum 1.5mm² copper wire; each output channel wire sized per maximum channel current rating
- Connect rack ground bus to unit rear earth terminal with 4mm² ground wire
- Avoid installing adjacent to high heat generating equipment such as servo drives and power resistors
Usage & Maintenance Guidelines
- Sum of all three channel output power cannot exceed total 350W rated aggregate limit
- Clean fan intake dust filter mesh every 3 months to prevent airflow blockage and overheating
- Do not operate unit at ambient temperature above 50°C without additional forced cabinet cooling
- Verify each channel load polarity before power energization to avoid reverse voltage damage
- Allow 15-minute cooling period after continuous full-load operation before rack removal
- Replace dual cooling fans every 24 months to maintain thermal dissipation performance






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