Product Short Description
Product Brief Introduction
Compact frame size 040 natural convection brushless synchronous servo motor with C-length stator stack, integrated multi-turn absolute Hiperface optical encoder and electrically released holding brake. It delivers high dynamic torque density, zero cogging torque, and high position repeatability for high-speed precision industrial automation axes, fully compatible with Rexroth IndraDrive servo drive series for multi-axis coordinated motion control.
Description
Core Technical Performance Parameters
- Frame Size: 040 square flange mounting
- Stator Stack Length: C (185.5 mm overall motor length)
- Winding Code: 0600 (max rated speed 7500 RPM)
- Cooling Type: NN = Natural convection air cooling, no fan
- Continuous Standstill Torque (100 K): 3.1 N·m
- Peak Maximum Torque: 8.1 N·m
- Continuous Standstill Current: 4.7 A RMS
- Peak Dynamic Current: 12.4 A RMS
- Holding Brake Specification: M1 = Electrically released brake, holding torque 4 N·m
- Encoder Configuration: UG1 = Multi-turn absolute optical Hiperface encoder, 128 signal periods, 240° rotatable connector
- Shaft Form: Plain smooth shaft without keyway
- Protection Class: IP64 motor housing, IP65 connector sockets
- Operating Temperature Range: -20 °C to +40 °C ambient
- Storage Temperature: -30 °C to +85 °C
- Vibration Compliance: IEC 60068-2-6, shock resistance IEC 60068-2-27
- Net Weight: 3.6 kg
- Flange Mount Dimension: Standard square 4-hole mounting flange
Function & Feature Highlights
- Rare earth permanent magnet rotor design, ultra-low torque ripple for ultra-smooth low-speed operation
- Multi-turn absolute encoder eliminates home homing procedure after power cycle, retains full position data without backup battery
- Integrated spring-applied electric holding brake locks shaft securely when power cut, prevents axis sliding in vertical load applications
- Rotatable 240° power and encoder connector for flexible cabinet wiring layout
- Class F high-temperature resistant stator winding insulation, withstands long-term continuous full-load operation
- Sealed shaft lip seal prevents dust, cutting fluid and oil ingress into motor bearing chamber
- CE, UL, CSA safety certified for global industrial automation deployment
- Zero brush wear structure, long service life with minimal maintenance
Working Principle
- Three-phase alternating current from servo drive generates rotating magnetic field inside stator winding.
- Permanent magnet rotor follows rotating magnetic field synchronously to produce continuous rotary torque.
- Hiperface optical encoder continuously captures real-time rotor position and speed signal, feeds back digital position data to servo drive for closed-loop vector control.
- Holding brake spring presses friction disc onto rotor shaft when brake coil de-energized; 24 V DC brake supply releases friction disc to allow free rotation during motor operation.
- Servo drive executes current, speed, position three-loop cascade control based on encoder feedback to realize precise positioning and speed regulation.
Material & Structural Composition
- Motor Housing: Die-cast aluminum alloy with black anti-corrosion powder coating, integrated heat dissipation rib structure
- Stator Core: Laminated silicon steel sheet, Class F insulated copper magnet wire winding
- Rotor: High-energy neodymium iron boron permanent magnet, high-strength steel rotor shaft
- Bearing: Double sealed high-precision deep groove ball bearing with long-life lithium grease lubrication
- Brake Assembly: Steel friction disc, compression return spring, electromagnetic coil housing
- Encoder Housing: Die-cast aluminum alloy, anti-shock rubber shock absorber buffer
- Connector Shell: Glass fiber reinforced PA plastic, gold-plated multi-pin contact terminals
Installation Requirements
- Flange mounting via four M6 mounting bolts, torque tighten to 8 N·m uniform value to avoid flange deformation
- Shaft radial and axial load must stay within motor specification limit; external gearbox or coupling must adopt elastic damping coupling to absorb shock load
- Natural convection cooling requires unobstructed air circulation around motor housing; minimum 50 mm clearance on all sides
- Motor cable must use dedicated shielded servo power cable and encoder cable, separate wiring routing to avoid electromagnetic interference
- Brake power supply must be independent 24 V DC stabilized power source, do not share power with drive control circuit
- Vertical installation of motor with downward shaft direction requires additional mechanical safety locking device besides internal brake
Application Scenarios
- Precision CNC cutting machine feed axes
- Electronic semiconductor equipment pick-and-place robotic arms
- Packaging machinery high-speed indexing and positioning axes
- Textile machinery high-speed winding and unwinding control
- Automated assembly lines multi-axis coordinated motion
- Printing press registration and tension control axes
Operation & Maintenance Precautions
- Strictly prohibit exceeding 7500 RPM maximum speed for long-term continuous operation, will accelerate bearing wear and demagnetize permanent magnet
- Brake coil shall not be continuously energized over 30 minutes under static holding state, will cause overheating burnout
- Do not expose motor to direct splashing of cutting oil, coolant or chemical solvent without additional protective shroud
- Avoid sudden full load forward/reverse rotation frequent jogging operation, peak torque impact will reduce bearing service life
- Encoder connector must be fully locked and sealed; loose connector will cause position loss and machine collision fault
- Conduct bearing grease replacement every 20,000 working hours under continuous heavy-duty operation






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