Product Short Description

Product Brief Introduction

Safety-certified handheld teach pendant for industrial robot, injection molding machine and automated machining centers; HT401-222-40 is hardware configuration variant, KONT.26428 is factory unique controller internal control serial identifier for production traceability.

Description

Technical Specifications

  • Display Screen: 4.3-inch color TFT touch display
  • Safety Circuit: Dual-channel three-position enabling deadman switch (EN 60204-1 CAT 4 PL d safety rated)
  • Supply Power: 24V DC industrial control power input via spiral cable
  • Hardware Variant Code 222-40: Integrated robot motion jog wheel + physical function key layout
  • Control Identifier KONT.26428: Unique non-modifiable factory trace number for unit firmware matching
  • Communication Interface: CANopen industrial safety bus, RS232 service port
  • Onboard Memory: 64MB flash for robot program and parameter storage

Functional Features

  1. CAT 4 high safety level deadman enabling switch to cut motion power upon operator release or over-squeeze
  2. Physical jog wheel for precise robot axis manual jogging positioning
  3. Multi-function physical shortcut keys for mold open/close, spindle start/stop, program reset
  4. Touch screen graphical robot program editing, parameter adjustment and fault diagnosis display
  5. Internal safety dual redundant circuit to eliminate single-point safety failure risk

Performance Parameters

  • Operating temperature range: 0°C ~ +50°C workshop environment
  • Handheld drop resistance: 1.2m free fall onto concrete surface without functional failure
  • Front panel IP grade: IP54 dust and splash water resistance
  • Safety switch mechanical cycle lifespan: 5,000,000 actuation cycles
  • Cable spiral retraction cycle life: 100,000 full extension-retraction cycles
  • EMC compliance: EN 61000-6-2 heavy industrial electromagnetic interference standard

Material Composition

  • Outer handheld housing: Reinforced shock-absorbent TPU overmolded flame-retardant plastic
  • Touch panel protective cover: Anti-scratch tempered glass
  • Deadman switch internal contact: Silver alloy low-resistance safety contact set
  • Internal control PCB: Conformal coated industrial FR4 circuit board
  • Spiral cable insulation: PUR oil-resistant flexible industrial control cable

Structural Characteristics

  • Ergonomic curved handheld grip structure for long-duration operator holding
  • Separated front operation zone (touch screen + jog wheel) and rear safety deadman trigger
  • Central spiral cable outlet at bottom housing for unrestricted handheld movement
  • Built-in vibration alarm motor for fault and program completion notification

Working Principle

Dual redundant safety circuit continuously monitors deadman switch signal; valid middle-position trigger enables robot motion power supply; jog wheel analog position signal converted to digital axis movement instruction transmitted via CANopen safety bus to main controller; touch screen input modifies robot program parameters stored to onboard flash memory; KONT.26428 identifier is read by main controller during power-up to match factory preloaded control firmware version.

Advantage Highlights

  1. PL d CAT4 safety certification meets global machinery safety standard for robot teaching operation
  2. TPU shock-absorbent housing withstands frequent workshop accidental drops without damage
  3. Variant HT401-222-40 physical jog wheel delivers higher precision manual positioning than touch-only models
  4. Unique KONT. serial number enables full factory traceability for firmware matching and spare part replacement
  5. Integrated CANopen safety bus eliminates external safety relay wiring cost

Applicable Industries

Industrial articulated robot cells, injection molding machinery, CNC machining centers, automated metal forming equipment, packaging robot stations, automotive assembly production lines

Installation Requirements

  1. Connect spiral cable only to matching Keba main controller safety port, cross-brand adapter prohibited
  2. 24V DC power supply must integrate safety circuit overcurrent protection fuse
  3. Cable routing avoid sharp metal edges to prevent PUR insulation abrasion damage
  4. Match main controller firmware version to KONT.26428 identifier before power-on startup

Operation & Maintenance Precautions

  1. Do not disassemble dual safety internal circuit housing, disassembly voids safety certification
  2. Clean touch screen only with static-free microfiber cloth, chemical solvent cleaners forbidden
  3. Annual safety circuit functional test to verify deadman switch dual-channel cut-off performance
  4. Replace spiral cable immediately if insulation cracking or wire exposure is observed
  5. Store spare units in dry constant temperature cabinet when not in long-term use

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