Product Short Description

Product Brief

DIN rail mounted multi-channel strain gauge weighing signal processing module from Sartorius industrial weighing product line, simultaneously acquires weight data from up to eight independent load cell transducers for multi-hopper, multi-tank parallel automated batching control systems.

Model Series

Sartorius MDB Series Modular Multi-Channel Digital Weighing Converters for Large-Scale Process Batching Automation

Description

Technical Specifications

  • Load Cell Input Channel Quantity: 8 independent isolated strain gauge measurement channels
  • Per-channel Load Cell Excitation Voltage: Regulated precision 5 VDC per isolated channel
  • Compatible Load Cell Sensitivity Range: 0.5 mV/V – 3.0 mV/V strain gauge transducers
  • Per-channel ADC Resolution: 24-bit high precision analog-to-digital conversion
  • Digital Communication Interface: Dual isolated RS485 Modbus RTU communication ports
  • Operating Supply Voltage Input: 24 VDC (18 VDC – 30 VDC wide input tolerance)
  • Operating Ambient Temperature Range: -10 °C to +45 °C
  • Enclosure Environmental Protection Rating: IP30 dust-resistant cabinet-grade housing

Functional Features

  1. Independent tare zero calibration storage for each of eight weighing channels
  2. Separate vibration suppression digital filter configuration per individual load cell channel
  3. Multi-point linearity error correction programmable for every measurement channel
  4. Dual redundant Modbus RTU communication ports for parallel PLC system connection
  5. Per-channel automatic load cell wire break, short-circuit and overload fault diagnostic reporting

Performance Parameters

  • Single channel full-scale linearity error: ≤ ±0.0015% load cell rated capacity
  • Adjustable vibration filter bandwidth range: 0.1 Hz – 50 Hz independent per channel
  • Per-channel ADC continuous sampling rate: 1000 samples per second
  • Long-term measurement stability drift: ≤ ±0.0008% full scale over 24 hours continuous runtime
  • Modbus communication configurable baud rates: 9600, 19200, 38400, 57600 bps

Material Composition

  • Outer cabinet housing: UL94 V-0 flame retardant high-impact ABS plastic
  • Multi-channel precision weighing PCB: Low-drift multi-layer ceramic signal conditioning circuit board
  • Load cell terminal blocks: Gold-plated copper spring-clamp quick-disconnect terminals
  • Mounting hardware: Reinforced glass fiber integrated DIN rail mounting base

Structural Characteristics

  • Standard 35 mm top-hat DIN rail mountable wide-body industrial module form factor
  • Front panel 8-channel individual green weight status LED + collective red fault alarm LED
  • Detachable top service cover for simultaneous access to all eight load cell wiring terminal banks
  • Dual isolated RS485 communication terminal ports separated from load cell low-level signal terminals

Working Principle

Each independent channel supplies isolated stabilized 5 VDC excitation voltage to individual strain gauge load cells; low-noise instrumentation amplifiers amplify micro-magnitude mV/V strain signals; dedicated 24-bit ADC per channel converts analog strain measurement to digital weight values; independent digital filtering logic suppresses mechanical vibration noise for each weighing channel; calibrated weight datasets packaged into Modbus RTU protocol and transmitted via dual RS485 communication buses to external industrial automation PLC controllers; continuous per-channel circuit monitoring identifies load cell wiring faults and overload weight conditions with dedicated fault register output.

Advantage Highlights

  1. 8 high-density isolated load cell measurement channels drastically reduces total DIN rail cabinet space requirement for multi-hopper batching systems
  2. Fully independent per-channel calibration and filtering settings accommodate mixed model load cell configurations on single module
  3. Dual redundant Modbus communication ports enable simultaneous weight data transmission to primary and backup control PLC systems
  4. Channel galvanic isolation eliminates cross-talk interference between adjacent weighing tank load cell circuits
  5. Comprehensive per-channel diagnostic fault reporting accelerates multi-weighing system field maintenance

Applicable Industries

Large-scale chemical bulk ingredient blending, feed mill multi-hopper automated mixing, mineral raw material multi-tank weighing, food production multi-component continuous batching, pharmaceutical multi-powder simultaneous formulation

Installation Requirements

  1. Mount module onto standard 35 mm top-hat DIN rail within climate-controlled industrial electrical cabinet
  2. Each load cell channel requires dedicated 4-wire shielded strain gauge signal cable; single-point shield grounding at cabinet terminal strip
  3. Separate all low-level load cell wiring by minimum 30 cm distance from high-power AC control cables
  4. 24 VDC power supply input must feature low ripple filtered DC output with maximum ripple ≤ 50 mV peak-to-peak
  5. Maintain minimum 20 mm horizontal clearance between MDB-8E and adjacent heat-generating DIN rail modules

Usage Precautions

  1. No channel shall be connected to load cell transducers exceeding maximum 3.0 mV/V sensitivity rating
  2. Avoid installation in cabinet locations exposed to continuous mechanical vibration or direct radiant heat
  3. Disconnect all load cell wiring terminals prior to executing full module factory calibration reset
  4. Prevent dust or liquid ingress into IP30 rated enclosure housing during cabinet maintenance operations
  5. Re-execute per-channel linear calibration after any load cell replacement or field wiring modification

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