Product Short Description

Product Name: Techsoft APS-DD-2 — Dual-Channel Analog Input/Output Module

Product Overview: The APS-DD-2 by Techsoft is a dual-channel analog signal conditioning and distribution module designed for industrial data acquisition, process control, and automation systems. It provides isolated analog input and output capability in a compact DIN-rail or panel-mount format.

Description

Technical Specifications:

  • Model: APS-DD-2
  • Channels: 2 independent channels (input or output configurable)
  • Input Range (Voltage): 0–10 VDC, ±10 VDC, 0–5 VDC (jumper selectable)
  • Input Range (Current): 0–20 mA, 4–20 mA (jumper selectable)
  • Output Range (Voltage): 0–10 VDC, ±10 VDC (software configurable)
  • Output Range (Current): 0–20 mA, 4–20 mA (software configurable)
  • Resolution: 16-bit ADC / 16-bit DAC
  • Accuracy: ±0.1% of full scale
  • Isolation: 1500 VDC channel-to-channel, channel-to-ground
  • Sampling Rate: Up to 10 kS/s per channel
  • Power Supply: 24 VDC ±10%
  • Power Consumption: < 2 W
  • Operating Temperature: -10°C to +60°C
  • Dimensions: 90 mm × 60 mm × 25 mm (DIN-rail mount)
  • Communication: RS-485 Modbus RTU, baud rate 9600–115200 bps
  • Protection: Overvoltage, reverse polarity, surge protection (IEC 61000-4-5)

Functional Features:

  • Each channel independently configurable as input or output
  • Software-calibrated zero and span adjustment
  • Diagnostic LED per channel (power, communication, fault)
  • Watchdog timer for fail-safe output
  • Modbus register map for remote configuration

Structural Characteristics:

  • Housing: ABS plastic or metal DIN-rail enclosure (IP20)
  • Terminals: Screw terminals, 3.5 mm pitch, 2.5 mm² max wire
  • Mounting: 35 mm DIN rail (EN 60715) or panel mount with brackets
  • PCB: 4-layer, isolated power sections per channel

Working Principle: The analog input signal is conditioned through an instrumentation amplifier, filtered by an anti-aliasing low-pass filter (cutoff 5 kHz), then digitized by a 16-bit sigma-delta ADC. The digital value is transmitted via RS-485 Modbus. For output mode, a 16-bit DAC generates the analog signal, which is buffered by a precision op-amp and isolated by an optocoupler or transformer before reaching the output terminals.

Advantages:

  • Dual independent channels with full galvanic isolation
  • Flexible input/output configuration per channel
  • High resolution and accuracy for process control
  • Compact form factor for space-constrained panels

Applicable Industries: Process control, SCADA systems, building automation, water/wastewater treatment, HVAC control

Installation Requirements:

  • DIN rail TS 35, 7.5 mm or 15 mm width
  • 24 VDC power supply with < 5% ripple
  • RS-485 bus: terminated with 120 Ohm resistor at each end, max 32 devices per bus
  • Cable shielding grounded at one end only

Usage Precautions:

  • Do not exceed input voltage range — will damage ADC
  • Verify jumper settings before powering on (input vs. output mode)
  • Ensure proper RS-485 termination to prevent communication errors
  • Do not connect outputs in parallel without isolation

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