Product Short Description

Product Name: Emerson 5X00321G01 Relay Output Module

Product Series: Emerson Ovation Series DCS Relay Module

Product Brief: Electromechanical relay output module designed for Ovation DCS system. It uses mechanical relays to realize passive contact output, applicable to interlock control, alarm output and circuit switching tasks requiring passive dry contacts in industrial process systems.

Description

Technical Specifications
  • Module Operating Power: 24 V DC
  • Operating Temperature: 0 °C ~ +60 °C
  • Storage Temperature: -25 °C ~ +70 °C
  • Relative Humidity: 5% ~ 95% RH (Non-condensing)
  • Output Channel Quantity: 8 relay output channels
  • Contact Rating: 250 V AC, 5 A per channel
  • Contact Isolation Voltage: 3000 V AC
Functional Features
  1. Passive dry contact output for on-site interlock, alarm and circuit switching
  2. Mechanical relay with normally open and normally closed dual contact design
  3. Relay action status LED indication for each channel
  4. Over-temperature protection for relay components
  5. Adapt to DCS bus protocol to receive control commands stably
  6. Arc suppression function for contact service life extension
Performance Parameters
  • Total Power Consumption: ≤ 9 W
  • Relay Action Response Time: ≤ 1 ms
  • Mechanical Service Life: ≥ 10 million operations
  • Vibration Resistance: 10 Hz ~ 120 Hz, 0.6 g
  • MTBF: ≥ 98000 hours
Material Composition
  • Main PCB: FR-4 flame-retardant circuit board
  • Enclosure: High-strength flame-retardant engineering plastic
  • Core Components: Industrial electromagnetic relays, drive chips, arc suppression components
  • Terminals: High-current resistant screw terminals
  • Internal Structural Parts: Fixed brackets for relay modules
Structural Characteristics
  • Standard DCS rack-mounted structure
  • Front panel with channel terminals and status indicator lights
  • Rear dedicated backplane bus connector
  • Each relay is independently installed and fixed inside the module
  • Shell with ventilation holes for heat dissipation of relay components
Working Principle

After receiving control commands from DCS main controller, the internal drive circuit excites the coil of corresponding relay. The mechanical contact acts to realize connection or disconnection of external passive circuits. The arc suppression circuit eliminates electric arc generated during contact switching. The status feedback circuit transmits relay action state back to main controller to complete closed-loop control.

Advantages & Highlights
  1. Passive contact output, no voltage limitation for external loop wiring
  2. High contact current rating, suitable for heavy-duty switching occasions
  3. Ultra-high isolation voltage between channels and internal circuit
  4. Dual normally open / normally closed contacts, flexible wiring mode
  5. Strong anti-interference of mechanical relay, stable operation in complex environment
Applicable Industries

Power plant interlock protection, chemical safety alarm system, oil & gas pipeline switching, large equipment emergency control

Installation Requirements
  1. Insert into designated slot of DCS rack and lock firmly
  2. External loop wiring follows electrical safety specifications for high-current circuits
  3. Keep the module in dry and dust-free cabinet environment
  4. Ensure ventilation holes are unblocked to avoid relay overheating
  5. Complete reliable system grounding
Usage Notes
  1. Cut off power supply before module disassembly and wiring
  2. Do not exceed rated voltage and current of relay contacts
  3. Reduce frequent on-off operation to extend relay service life
  4. Regularly check terminal fastening and contact working state
  5. Replace relay in time when contact ablation or poor conduction occurs

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