GE IC3645LXCD1 EV100LX Series Industrial Vehicle Logic Controller Card

Description

Technical Specifications

• Manufacturer: General Electric (GE Fanuc Automation)
• Model Number: IC3645LXCD1
• Product Series: EV100LX / LX Series Industrial Vehicle Controls
• Module Type: Vehicle Logic Controller / Drive Control Card
• Processor: High-speed industrial-grade microcontroller
• Memory: 64 KB RAM, 32 KB EEPROM (non-volatile program/data storage)
• I/O Configuration: 40 configurable digital input/output channels for sensors, switches, and actuators
• Operating Voltage: 24 VDC ±15% (vehicle battery supply)
• Power Consumption: 15 W typical
• Communication Interfaces:
  • RS-485 (for handset/dash display connectivity)
  • Modbus TCP/IP (for system integration)
• Operating Temperature: -25°C to +70°C (-13°F to 158°F)
• Storage Temperature: -40°C to +85°C (-40°F to 185°F)
• Physical Dimensions: 175 mm × 100 mm × 60 mm (6.9″ × 3.9″ × 2.4″)
• Weight: 0.72 kg (1.59 lbs)
• Construction: Heavy-duty industrial enclosure, flame-retardant casing
• Protection Rating: IP20 (dust and object ingress protection)
• Mounting: DIN rail or direct panel mount for industrial vehicle integration
• Certifications: UL, CE, RoHS
• Warranty: 12 months

Key Features

1. Integrated Vehicle Control: Governs electric motor traction, hydraulic steering, regenerative braking, and auxiliary systems (lights, alarms, hydraulics) in electric forklifts.
2. On-Board Diagnostics (OBD): Real-time fault detection and error logging for motor, sensors, wiring, and power systems; data accessible via handset or dash display.
3. Configurable I/O: 40 digital channels support flexible connection to limit switches, proximity sensors, pressure transducers, and control relays.
4. Robust Environmental Tolerance: Operates reliably in extreme temperatures, vibration, and electrical noise typical of warehouse and outdoor industrial settings.
5. Seamless Communication: RS-485 interface enables direct connection to GE operator handsets and dashboard displays for monitoring and programming.
6. Non-Volatile Memory: 32 KB EEPROM preserves control logic, calibration data, and fault logs without external power.
7. Over-Voltage/Under-Voltage Protection: Safeguards electronics from vehicle battery fluctuations and electrical transients.
8. Modular & Serviceable: Compact, replaceable design minimizes downtime for maintenance or replacement in fleet operations.

Application Scenarios

• Electric Forklifts: Primary controller for GE EV-100 series sit-down, stand-up, and reach electric forklifts in warehouses, distribution centers, and manufacturing plants.
• Industrial Material Handling: Used in pallet jacks, order pickers, and tow tractors requiring precise electric motor control and safety interlock management.
• Warehouse & Logistics: Supports 24/7 operation in cold storage, high-bay, and high-throughput distribution environments.
• Manufacturing Floors: Integrates with automated guided vehicles (AGVs) and electric industrial carts for parts transport and assembly line logistics.
• Harsh Outdoor Environments: Deployed in port terminals, lumber yards, and construction sites where equipment operates in wide temperature ranges and dusty conditions.