GE IC200PWR102B VersaMax Expansion Power Supply Module

Description

Technical Specifications

• Manufacturer: General Electric (GE Fanuc / Emerson Automation)
• Series: VersaMax PLC
• Type: Expansion Power Supply Module
• Input Voltage (AC):
  • 120VAC: 85–132VAC (jumper installed)
  • 240VAC: 176–264VAC (jumper removed)
• Input Frequency: 47–63Hz (compatible with global grids)
• Input Power: 27VA maximum
• Holdup Time: 20ms minimum (sustains output during brief power dips)
• Output Voltages:
  • 5VDC: Backplane power for CPU/I/O logic
  • 3.3VDC: Low-voltage logic for newer VersaMax modules
• Output Current:
  • Total: 1.5A maximum
  • 3.3VDC: 1.0A maximum
  • 5VDC: 1.5A minus 3.3VDC load
• Efficiency: >75% typical (reduces heat buildup)
• Protection Features: Overvoltage, overcurrent, short-circuit, overtemperature (auto-recovery)
• LED Indicators:
  • PWR (Green): Input power present
  • OK (Green): Output voltage stable
  • FAULT (Red): Overload, short circuit, or overheating
• Operating Temperature: 0°C to +60°C (32°F to 140°F)
• Storage Temperature: -40°C to +85°C (-40°F to 185°F)
• Relative Humidity: 5%–95%, non-condensing
• Dimensions (W×H×D): 58mm × 90mm × 125mm (2.3in × 3.5in × 4.9in)
• Weight: 0.3kg (0.66lbs)
• Mounting: Standard DIN rail (snaps into VersaMax I/O racks)
• Certifications: CE, UL 508, CSA C22.2 No. 142, Class 1 Div 2 hazardous location rated

Key Features

1. Universal AC Input: Jumper-selectable 120/240VAC operation enables deployment in North America, Europe, Asia, and other global regions without voltage converters.
2. Dual Output Rails: Provides both 5VDC (legacy logic) and 3.3VDC (modern VersaMax modules), supporting mixed I/O systems with older and newer hardware.
3. High Reliability Protection: Built-in overvoltage, overcurrent, short-circuit, and overtemperature protection safeguards the power supply and connected PLC modules from damage during fault conditions.
4. Redundant & Booster Capability: Operates as a standalone primary supply or in parallel with other VersaMax power supplies for redundancy (fault tolerance) or to boost power capacity in high I/O count systems.
5. Compact DIN Rail Design: Space-saving form factor installs directly in VersaMax I/O racks alongside CPUs and I/O modules, eliminating the need for external power supplies and reducing cabinet wiring complexity.
6. Diagnostic LED Status: Three front-panel LEDs provide at-a-glance visibility into input power, output health, and fault conditions, simplifying troubleshooting and maintenance.
7. Enhanced “B” Revision Upgrades: Improved surge protection, tighter voltage regulation, and extended thermal stability compared to earlier “A” revisions, ensuring reliable 24/7 operation in industrial environments.
8. Seamless VersaMax Integration: Hot-swappable and fully compatible with all VersaMax CPUs (e.g., IC200CPU002), I/O modules, and backplanes, enabling easy system expansion or replacement without rewiring.

Applications

• PLC System Power: Primary or redundant power supply for VersaMax Micro/Nano PLC systems in manufacturing, process control, and building automation.
• High I/O Count Systems: Booster power supply for VersaMax racks with large numbers of analog/digital I/O modules (e.g., IC200ALG327, IC200MDL240) that exceed the CPU’s integrated power capacity.
• Redundant Control Systems: Fault-tolerant power architecture for critical applications (e.g., water treatment, food processing, pharmaceutical manufacturing) where uninterrupted operation is mandatory.
• Global Machine OEMs: Standard power solution for machinery exported to multiple regions, supporting 120VAC/240VAC grids without custom power supplies.
• Harsh Environment Automation: Reliable power for VersaMax systems deployed in extreme temperature, humidity, or electrical noise environments (e.g., oil and gas, automotive, textiles).
• Legacy System Upgrades: Replacement or upgrade for older VersaMax power supplies (e.g., IC200PWR101) in aging automation systems, adding modern protection and efficiency features while maintaining full compatibility.

Compatibility

• PLC Compatibility: All GE VersaMax CPU models (IC200CPU001, IC200CPU002, IC200CPU005, etc.)
• Backplane Compatibility: All VersaMax I/O racks (IC200CHS001, IC200CHS002, etc.)
• Replacement Model: IC200PWR101 (older revision, lower efficiency)