Product Short Description

3500/22-01-01-00 is an original industrial plug-in display and signal buffer module manufactured by Bently Nevada (Baker Hughes). It is a core front-end visualization and signal interface component of the 3500 Machinery Protection TSI System. This module provides real-time local dynamic waveform display for proximity vibration, axial position, seismic velocity and keyphasor signals. It integrates high-fidelity signal buffering, isolation, waveform output and status indication functions. It receives processed monitoring signals from upstream monitor modules, realizes on-site visual waveform viewing, external oscilloscope connection signal tapping and system status feedback.

Description

Channel & Signal Specifications

  • Independent Dynamic Channels: 4 channels
  • Supported Signal Types: Eddy current proximity vibration AC signal, shaft position DC signal, seismic velocity signal, Keyphasor phase pulse signal
  • Input Signal Range: -10 VDC to +10 VDC analog dynamic voltage signal
  • Frequency Response Bandwidth: 0 Hz – 10 kHz (+0/-3 dB)
  • Signal Buffer Accuracy: ±0.25% full scale range
  • Signal Isolation: Full galvanic isolation between input monitoring circuit and output buffer/display circuit
  • Output Interface: BNC buffered analog signal output port for external oscilloscope/data collector connection

Display & Indication Specifications

  • Front Panel Display: Real-time dynamic waveform LED bar display for each channel
  • Independent Channel Status Indicators: OK, ALERT, DANGER, BYPASS LED lights per channel
  • Display Refresh Rate: Continuous real-time dynamic refresh
  • Waveform Display Range: Full-scale dynamic vibration amplitude visualization

Electrical System Specifications

  • Power Supply: Powered by 3500 system chassis backplane power supply, nominal 26 VDC
  • Total Power Consumption: 4.8 W
  • Communication Mode: Passive signal buffer + local display, internal backplane status communication
  • Matching Modules: All 3500 series monitor modules (3500/40M, 3500/50, 3500/62, etc.)
  • Version Type: Standard non-TMR single-channel architecture (01-01 configuration)

Mechanical & Physical Specifications

  • Module Dimensions: 241.3 mm × 24.4 mm × 99.1 mm
  • Net Weight: 0.36 kg
  • Housing Material: Industrial metal shielding shell, anti-interference and anti-corrosion
  • Termination Structure: Internal terminal wiring configuration
  • Installation Mode: Standard plug-in slot mounting for 3500 system chassis front display slot
  • Maintenance Feature: Hot-swappable field replaceable design

Environmental Specifications

  • Operating Temperature: -30 °C to +65 °C
  • Storage Temperature: -40 °C to +85 °C
  • Relative Humidity: 5%–95% non-condensing
  • Anti-interference Performance: Fully complies with industrial EMC electromagnetic compatibility standards
  • Protection Performance: Dust-proof, moisture-proof and vibration-resistant for harsh industrial sites

Certifications & Compliance

  • API 670 Machinery Protection Standard Compliance
  • CE Industrial Safety Certification
  • CSA Certification
  • RoHS Lead-Free Compliance

Core Functional Features

  1. 4-Channel Real-Time Dynamic Waveform Local Display

    Independent front-panel LED dynamic waveform display for 4 monitoring channels, realizes on-site direct viewing of shaft vibration, position and keyphasor waveform without external equipment.

  2. High-Fidelity Signal Buffer & Tap-Off Interface

    Built-in low-distortion signal buffer circuit, provides isolated BNC output for each channel. Supports direct connection to oscilloscopes, data collectors and diagnostic equipment for offline waveform analysis and fault diagnosis.

  3. Standard Non-TMR Single Architecture Design

    3500/22-01-01-00 exclusive standard non-redundant version, matches conventional non-TMR 3500 system chassis and monitor modules.

  4. Complete Channel Status Visual Indication

    Independent OK/ALERT/DANGER/BYPASS status LEDs for each channel, intuitively reflects real-time monitoring alarm and maintenance status.

  5. Full System Universal Compatibility

    Perfectly matches all 3500 series vibration, position, speed and process monitor modules, realizes unified display and buffer for all monitoring signals in the chassis.

  6. Full Galvanic Isolation Design

    High-voltage isolation between system monitoring circuit and external diagnostic equipment, effectively prevents ground loop interference and equipment damage.

  7. Hot-Swappable Easy Maintenance Design

    Online pluggable module structure, completes fault replacement without system shutdown, greatly improves on-site maintenance efficiency.

  8. Internal Terminal Wiring Structure

    Compact internal termination design, higher anti-interference performance and better dust-proof effect than external terminal version.

  9. API 670 Standard Compliance

    Meets international rotating machinery protection specifications, suitable for formal project acceptance and OEM factory matching applications.


Main Application Scenarios

This module is used as front display waveform viewing and diagnostic signal buffer interface for Bently Nevada 3500 TSI Machinery Protection System, widely applied in online monitoring and fault diagnosis fields of large rotating machinery:
  • Power plant steam turbines, gas turbines and generator unit monitoring waveform viewing
  • Petrochemical centrifugal compressors and process gas compressors vibration waveform diagnosis
  • Large industrial oil pumps, water pumps, fans and high-speed motors on-site signal monitoring
  • Offshore oil & gas platform rotating production equipment dynamic waveform analysis
  • Chemical processing large rotating machinery status visualization and diagnostic tapping
  • Machinery predictive maintenance, rotor dynamic analysis and fault diagnosis systems
  • All industrial occasions requiring API 670 standard machinery protection system local display and diagnostic signal output

Model Code Definition (3500/22-01-01-00)

  • 3500/22: 3500 series dynamic signal display & buffer interface module
  • 01: Standard non-TMR single architecture version
  • 01: Front panel LED waveform display + internal terminal configuration
  • 00: No additional hazardous area explosion-proof certification

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